🏷️ Basic Information

Make:

KTM

Model:

690 Enduro R

Year:

2011

Chassis Code:

KTM690E 2011

👋 Introduction

Market Segment:

Dual-sport / Adventure motorcycle, designed for both on-road and off-road riding capabilities.

Key Competitors 2011:

BMW G 650 GS Sertao, Kawasaki KLR650, Honda XR650L, Yamaha WR250R

Usp Features:

Lightweight chassis, powerful single-cylinder engine, long-travel suspension, robust build quality for off-road durability, advanced electronics for its class.

Value For Buyer:

Provides essential information for owners to maintain, diagnose, and repair their KTM 690 Enduro R, saving time and money on dealership services. Empowers owners with factory-level technical knowledge.

📋 Manual Details

Systems Covered:

Engine, Fuel System, Ignition System, Cooling System, Clutch, Transmission, Suspension, Brakes, Electrical System, Frame, Bodywork, Wheels, Tires, Troubleshooting, Maintenance Schedules

Page Count:

Hundreds of pages (exact count not specified, but described as comprehensive)

Manual Type:

Factory Service Repair Manual

Language:

English

Format:

PDF Download

📖 Manual Coverage

Engine Systems:

Engine mechanical, cylinder head, cylinder, piston, crankshaft, camshafts, valve timing, lubrication, oil pump, oil cooler, decompression mechanism

Fuel System:

Fuel pump, fuel injectors, throttle body, fuel pressure regulator, fuel filter, fuel tank, fuel level sensor

Ignition System:

Ignition coil, spark plug, ignition control unit (ECU), crankshaft position sensor, camshaft position sensor

Cooling System:

Radiator, fan, thermostat, water pump, coolant hoses, coolant specifications

Clutch System:

Clutch operation, clutch plates, clutch springs, clutch housing, clutch fluid (if applicable), clutch lever and cable adjustment

Transmission System:

Gearbox internal components, gear selection mechanism, transmission fluid type and capacity, shift drum, shift forks

Suspension System:

Front fork (WP Suspension), rear shock absorber (WP Suspension), fork oil type and level, suspension adjustments, seal replacement, damper servicing

Brake System:

Front and rear brake calipers (Brembo), brake discs, brake pads, brake fluid type and bleeding procedure, master cylinders, brake lines

Electrical System:

Wiring diagrams, battery specifications, starter motor, alternator, lighting system (headlight, taillight, turn signals), fuses, relays, instrument cluster functions, diagnostic connector

Frame And Bodywork:

Frame construction, subframe, body panels, seat, fuel tank mounting, fairings, fenders, graphics

Wheels And Tires:

Wheel specifications, spoke tension, tire pressure recommendations, rim types, bearing maintenance

Maintenance Procedures:

Oil and filter change, air filter cleaning/replacement, spark plug inspection/replacement, valve clearance adjustment, coolant flush and replacement, brake fluid replacement, chain adjustment and lubrication, tire pressure checks

Repair Procedures:

Engine disassembly and reassembly, transmission overhaul, clutch service, suspension fork service, brake caliper overhaul, starter motor replacement, electrical component diagnosis and repair

Troubleshooting Guides:

Diagnostic charts for common problems, fault codes and their meanings, step-by-step troubleshooting steps for various systems

Electrical Troubleshooting:

Includes detailed wiring diagrams, component testing procedures, and troubleshooting trees for electrical system faults.

Suspension Tuning And Servicing:

Covers fork oil changes, seal replacement, internal valving inspection, and rear shock absorber servicing, along with adjustment procedures for preload, compression, and rebound damping.

Depth Of Coverage:

Comprehensive coverage from basic maintenance and adjustments to complete engine and transmission rebuilds, including detailed diagnostic procedures and specifications.

Torque Specifications:

Provides precise torque values for all critical fasteners, ensuring proper assembly and preventing damage.

Special Tools:

Lists required special tools for specific maintenance and repair procedures.

📊 Manual Specifications

File Format:

PDF

Print Quality:

High-resolution, suitable for printing individual pages or the entire manual. Allows for clear reproduction of diagrams and text.

Binding Type:

N/A (Digital PDF Download)

Paper Type:

N/A (Digital PDF Download)

⚙️ Engine Specifications

Engine Type:

Single-cylinder, 4-stroke, SOHC, 4 valves with roller rocker arms

Engine Displacement:

654.7 cc

Bore X Stroke:

102 mm x 80 mm

Compression Ratio:

12.3:1

Engine Cooling:

Liquid-cooled

Valve Actuation:

Single Overhead Camshaft (SOHC) with roller rocker arms for reduced friction and improved durability.

Peak Horsepower:

Approximately 63 hp (46.3 kW) @ 7,750 rpm (subject to market and tuning)

Peak Torque:

Approximately 6.3 kgm (61.8 Nm; 45.6 lb-ft) @ 6,000 rpm (subject to market and tuning)

Fuel Delivery:

Electronic fuel injection (EFI) with Keihin EMS

Fuel Type:

Unleaded gasoline, minimum 95 RON (octane rating)

Oil Type:

Motorex Power Synt 4T 10W/50 or similar API SJ, JASO MA certified synthetic oil

Oil Capacity:

Approx. 1.7 liters (1.8 US qt) without filter change; Approx. 1.9 liters (2.0 US qt) with filter change

🔧 Transmission

Transmission Type:

6-speed, claw shifted

Gear Ratios:

1st: 2.5:1, 2nd: 1.77:1, 3rd: 1.38:1, 4th: 1.15:1, 5th: 1.04:1, 6th: 0.96:1 (Gearbox ratios may vary slightly)

Optional Gear Ratios:

N/A (Single gear ratio set as standard)

Clutch Type:

APTCC (Anti-hopping, pressure-assisted, cable-actuated) wet multi-disc clutch

Final Drive:

Chain drive, O-ring sealed, 520 pitch

📐 Dimensions

Length Overall:

Approx. 2,300 mm (90.6 in)

Width Overall:

Approx. 900 mm (35.4 in)

Seat Height Unladen:

Approx. 910 mm (35.8 in)

Ground Clearance:

Approx. 285 mm (11.2 in)

Wheelbase:

Approx. 1,500 mm ± 10 mm (59.1 in ± 0.4 in)

Seat Height Laden:

Varies with rider weight and suspension sag.

Dry Weight:

Approx. 144 kg (317.5 lbs)

Fuel Tank Capacity:

Approx. 12 liters (3.17 US gal), of which approx. 2.5 liters (0.66 US gal) are reserve

Gross Vehicle Weight Rating:

Not explicitly stated, but typically exceeds dry weight by rider and cargo capacity. Manual would detail maximum load.

🛡️ Safety Features

Safety Certification:

CE, EPA (depending on market)

Braking System:

Advanced Brembo braking system with ABS (switchable), designed for optimal control in diverse conditions.

Frame Construction:

Lightweight yet strong chrome-molybdenum steel trellis frame providing torsional rigidity and impact absorption.

Lighting:

Integrated LED taillight and bright halogen headlight for enhanced visibility.

💡 Technology Features

Instrument Cluster:

Digital LCD display featuring speedometer, tachometer, odometer, trip meter, fuel level indicator, gear indicator, clock, and various warning lights.

ABS System:

Switchable ABS (Anti-lock Braking System) for enhanced safety, allowing deactivation for off-road use.

Diagnostic Interface:

On-board diagnostics (OBD) port for connecting diagnostic tools to read fault codes and monitor engine parameters.

🔧 Maintenance

Oil And Filter Change:

Every 7,500 km (4,660 miles) or 12 months, whichever comes first.

Air Filter Check Clean:

Every 3,750 km (2,330 miles) or more frequently in dusty conditions.

Spark Plug Inspection:

Every 7,500 km (4,660 miles).

Valve Clearance Check:

Every 7,500 km (4,660 miles).

Chain Maintenance:

Clean and lubricate chain every 1,000 km (620 miles) or more frequently in adverse conditions. Check and adjust chain tension every 1,000 km (620 miles).

Brake Fluid Type:

DOT 4

Coolant Type:

KTM Coolant (ready-mix) or equivalent mixture of distilled water and anti-freeze (e.g., ethylene glycol based, with corrosion inhibitors), typically 50/50 ratio.

Common Wear Items:

Clutch plates, brake pads, fork seals, chain and sprockets due to high-performance use.

Potential Refinements 2011:

Some early models might have benefited from software updates for fuel mapping or minor tweaks to suspension settings. The manual would detail any factory service bulletins.

Electrical Connections:

Ensure all electrical connectors are clean and secure, especially those exposed to moisture, to prevent intermittent faults.

📚 Vehicle History

Ktm Offroad Legacy:

KTM has a rich heritage in off-road racing, particularly in motocross and enduro, building a reputation for performance, durability, and 'Ready to Race' philosophy.

690 Enduro R Development:

The 690 Enduro R represents KTM's evolution of the versatile dual-sport platform, building on previous LC4 engine designs and focusing on a more powerful, refined, and capable package for adventure riding.

Manufacturing Location:

Austria (KTM Sportmotorcycle AG)

🏆 Awards & Recognition

Industry Recognition:

While specific awards for the 2011 model year are not readily cataloged, KTM motorcycles consistently receive positive reviews and accolades in the adventure and dual-sport segments for their performance and off-road prowess.