2011 POLARIS 600 SHIFT 136 Snowmobile Service Repair Manual

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Taper: Snowmobile

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UGS: 92867

Mots clés: 2011 600 SHIFT 136 ATV Misc Polaris Powersports Snowmobile

Variantes de produits

Description

The 2011 Polaris 600 Shift 136 is a versatile trail/performance crossover snowmobile, engineered for a balance of power, comfort, and capability. Built upon Polaris's heritage of innovation, this model features a 599cc liquid-cooled, 2-stroke parallel-twin engine, delivering approximately 125 horsepower. Its design emphasizes a smooth ride with the Pro-Ride front suspension and an independent rear suspension, paired with a 136-inch track for optimal traction and control across varied snow conditions. The continuously variable transmission (CVT) system, utilizing Polaris's P-85/P-90 primary and TEAM TSS-04 secondary clutches, ensures efficient power delivery. This snowmobile is designed for riders seeking a reliable and enjoyable experience on trails and for occasional off-trail exploration. This comprehensive service repair manual provides detailed information for the maintenance and repair of the 2011 Polaris 600 Shift 136 snowmobile. It covers all aspects of the vehicle, including in-depth diagnostics, overhaul procedures, and tuning for the engine system, as well as detailed guidance on the powertrain, suspension, steering, and electrical systems. The manual includes step-by-step instructions for scheduled maintenance tasks, troubleshooting common issues with diagnostic charts, and repair procedures for component disassembly and reassembly. Essential technical specifications, such as torque values, clearances, and fluid capacities, are also provided. This resource is designed to assist owners, mechanics, and technicians in keeping the snowmobile in optimal operating condition.

🏷️ Basic Information

Identification

Make:

Polaris

Model:

600 Shift 136

Year:

Product Type:

Snowmobile Service Repair Manual

👋 Introduction

Market Position

Segment:

Trail/Performance Crossover Snowmobile

Competitive Analysis

Competitors:

Arctic Cat (e.g., M Series, Z1), Ski-Doo (e.g., Summit, MXZ), Yamaha (e.g., Nytro, Phazer)

Key Features

Platform Focus:

Versatility for trail riding and occasional off-trail exploration, often emphasizing a balance of power and comfort.

Transmission Type:

CVT (Continuously Variable Transmission) with Polaris' proprietary P-85/P-90 primary and TEAM TSS-04 secondary clutches.

Suspension Design:

Pro-Ride front suspension and an independent rear suspension (IFS) with a 136-inch track length, offering a balance of bump absorption and control.

📋 Manual Details

Coverage Areas

Coverage:

All aspects of maintenance and repair

Page Count

Estimated Pages:

Likely 500-800 pages (typical for a comprehensive service manual of this era)

Manual Type

Type:

Factory Service Manual / Repair Manual

Language

Language:

English

Format

Format:

Printed

📖 Manual Coverage

Systems Covered

Engine System:

Detailed diagnostics, overhaul, tuning, lubrication, cooling, fuel system, ignition system

Powertrain:

Drive clutch, driven clutch (primary and secondary), belt inspection and replacement, gearbox, chaincase, driveshaft, track system

Suspension And Steering:

Front and rear suspension components, shock absorbers, springs, bushings, skis, steering system, linkage

Electrical System

Electrical:

Ignition system, charging system, lighting, instrumentation, wiring diagrams, starter system

Chassis And Body

Chassis Body:

Frame inspection, body panel removal and installation, seat, handlebars, controls

Procedures Included

Maintenance:

Scheduled maintenance tasks, lubrication, inspections, adjustments

Troubleshooting:

Diagnostic charts for common problems, electrical and mechanical fault finding

Repair:

Step-by-step instructions for component disassembly, repair, and reassembly

Specifications:

Torque specifications, clearances, fluid capacities, electrical specifications

Technical Depth

Depth:

Comprehensive, covering basic to advanced repair and diagnostic procedures for certified technicians and experienced DIY users

📊 Manual Specifications

File Format

File Type:

Printed Book

Print Quality

Print Quality:

High-quality paper, clear diagrams, and text (typical of factory manuals)

Binding Type

Binding:

Stapled or perfect bound, designed for durability in a workshop environment

Paper Type

Paper Type:

Durable paper stock, often glossy for diagrams and schematics

⚙️ Engine Specifications

Primary Engine

Engine Type:

2-stroke, Liquid-Cooled, Parallel-Twin

Engine Displacement:

599cc

Bore X Stroke:

73.0 mm x 72.0 mm

Ignition System:

Digital CDI with high-output ignition coil

Performance

Horsepower:

Approximately 125 HP (estimated, exact figures can vary slightly)

Cooling System:

Liquid-cooled

Fuel System

Fuel Delivery:

Carbureted (typically Mikuni VM34 or similar) or EFI (Electronic Fuel Injection) depending on exact sub-model/market.

Fuel Type:

Premium Unleaded Gasoline (91 octane or higher recommended)

Oil Mixture:

2-stroke oil injection system (Polaris Synthetic 2-Stroke Oil recommended)

🔧 Transmission

Standard

Transmission Type:

CVT (Continuously Variable Transmission)

Primary Clutch:

Polaris P-85 or similar, with adjustable weights and springs

Secondary Clutch:

TEAM TSS-04 or similar, with variable pitch and spring

Features

Gearbox Reduction:

Chaincase with helical cut gears for quiet and efficient power transfer

Clutch Maintenance:

Belt inspection, alignment, and replacement procedures, clutch alignment, cleaning, and recalibration

Gearbox Oil:

Hypoid Gear Oil (e.g., Polaris 0W-40 or equivalent)

📐 Dimensions

Exterior

Track Length:

136 inches

Track Width:

15 inches (standard)

Lug Height:

1.25 inches (typical for this model)

Weights

Dry Weight:

Approx. 475-485 lbs (specific to configuration)

Payload Capacity:

Not specified as a defined metric, but designed for single rider + gear.

🛡️ Safety Features

Ratings

Safety Standards:

Complies with applicable ANSI standards for snowmobiles.

Active Features

Throttle Control:

Thumb throttle with safety lockout mechanism.

Braking System:

Hydraulic disc brake with ventilated rotor.

Kill Switch:

Integrated emergency shut-off cord (tether cord) attached to the rider.

Passive Features

Lighting:

Headlights, taillight, and brake light for visibility.

Windscreen:

Windscreen for rider protection from wind and debris.

💡 Technology Features

Infotainment

Instrumentation:

Digital/Analog combination gauge cluster: speedometer, tachometer, odometer, trip meter, fuel gauge, coolant temperature gauge, clock, diagnostic lights.

Driver Assistance

Engine Management:

Electronic ignition and potentially EFI offer precise fuel and spark control for optimal performance and emissions.

Connectivity

Diagnostic Port:

On-board diagnostic capabilities accessible via a diagnostic connector for troubleshooting.

🔧 Maintenance

Service Intervals

Initial Inspection:

First 10 hours or 300 miles (break-in service).

Engine Oil Change:

Check 2-stroke oil level regularly; perform filter/oil change on gearbox annually or per manual.

Clutch Maintenance Interval:

Inspect belt, clutches, and primary drive system every 50-100 hours or annually.

Spark Plug Replacement:

Replace every 100-150 hours or as needed based on inspection.

Fluid Specifications

Engine Oil Type:

Polaris Synthetic 2-Stroke Oil (or equivalent API TC-W3 rated oil)

Gearbox Oil Type:

Polaris 0W-40 Synthetic Gearcase Lube (or equivalent API GL-4)

Coolant Type:

Ethylene Glycol-based Antifreeze (e.g., Polaris Premium 2-Stroke Coolant or equivalent)

Known Issues

Clutch Wear:

Premature belt wear can occur if clutch alignment is off or if incorrect belt is used. Clutch calibration may need adjustment based on riding style.

Suspension Bushings:

Wear in suspension bushings can lead to sloppy handling and require periodic replacement.

Carbides:

Wear on ski carbides is normal and depends on riding conditions and terrain. Regular inspection and replacement are necessary.

📚 Vehicle History

Brand Heritage

Brand Origin:

Polaris Industries Inc., founded in 1954 in Roseau, Minnesota, USA, a pioneer in snowmobile manufacturing.

Model Evolution

Evolution Context:

The 'Shift' designation often indicated a focus on a balance of trail performance and rider comfort, positioned as a versatile option within Polaris' lineup.

Engine Lineage:

The Liberty 600 engine platform has been a staple for Polaris, known for its reliability and performance across various models.

Production

Production Period:

2011 model year.

🏆 Awards & Recognition

Recognitions

Industry Awards:

Not specifically documented for the 2011 600 Shift 136 model as a standalone award, but Polaris generally recognized for innovation and performance in the snowmobile industry during this era.

Ratings

Consumer Reviews:

Generally positive for its class, praised for its smooth ride and capable engine, though often compared to more specialized deep snow or pure trail sleds.