2011 POLARIS 600 SWITCHBACK 136 Snowmobile Service Repair Manual

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Taper: Snowmobile

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UGS: 92868

Mots clés: 2011 600 SWITCHBACK 136 ATV Misc Polaris Powersports Snowmobile

Variantes de produits

Description

The 2011 Polaris 600 Switchback is a versatile trail/crossover snowmobile designed for a blend of groomed trail performance and off-trail exploration. Featuring a 599cc Liberty 600 Cleanfire II engine with Electronic Fuel Injection (EFI) and a 136-inch track, this model emphasizes rider comfort and handling through its ProRide Independent Front Suspension (IFS) and ProRIDE Tunnel Suspension. Built with Polaris's heritage of innovation, the 600 Switchback offers a reliable and capable platform for a wide range of snowmobiling conditions. This comprehensive service repair manual provides detailed information for the maintenance and repair of your 2011 Polaris 600 Switchback. It covers essential systems including the engine, fuel system, ignition, drive train, suspension, steering, braking, and electrical system. Within its pages, you will find procedures for routine maintenance, scheduled service, troubleshooting, diagnosis, and repair, along with technical specifications and electrical schematics. This manual is an indispensable resource for owners, mechanics, and technicians seeking to ensure the optimal performance and longevity of their vehicle.

🏷️ Basic Information

Identification

Make:

Polaris

Model:

600 Switchback

Year:

Engine Displacement:

599cc

Model Designation:

Switchback 136

Codes

Chassis Code:

RMK (for chassis platform context)

👋 Introduction

Market Position

Segment:

Trail/Crossover Snowmobile

Intended Use:

Versatile performance for groomed trails and off-trail exploration, bridging the gap between trail-specific and mountain sleds.

Competitive Analysis

Key Competitors 2011:

Ski-Doo Renegade, Arctic Cat Crossfire, Yamaha Nytro RTX

Key Features

Engine Type:

Liberty 600 Cleanfire II, Electronic Fuel Injection (EFI)

Front Suspension:

ProRide IFS (Independent Front Suspension)

Rear Suspension:

ProRIDE Tunnel Suspension with 136-inch track

Ride Comfort:

Emphasis on rider comfort and handling due to IFS and ProRIDE suspension technology.

📋 Manual Details

Coverage Areas

Systems Covered:

Engine, Fuel System, Ignition, Drive Train, Suspension, Steering, Braking, Electrical System, Chassis, Bodywork, Cooling System, Exhaust System

Procedures Included:

Routine Maintenance, Scheduled Service, Troubleshooting, Diagnosis, Repair Procedures, Component Replacement, Overhaul, Electrical Schematics, Torque Specifications

Page Count

Number Of Pages:

Estimated 500-700+ (typical for comprehensive service manuals)

Manual Type

Type:

Service Repair Manual

Language

Language:

English

Format

Format:

Printed Book (Original Manufacturer Publication)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Top-end (cylinder head, valves, pistons, rings), Bottom-end (crankshaft, connecting rods, bearings), Lubrication System, Cooling System

Fuel Delivery:

Fuel tank, fuel pump, fuel lines, fuel filter, throttle body, fuel injectors, EFI system diagnostics

Ignition System:

CDI unit, ignition coils, spark plugs, ignition timing, stator

Drive Train:

Primary clutch (P-85), secondary clutch (ADCV), drive belt inspection and replacement, chaincase, gears, differential (if applicable)

Suspension Front:

ProRide IFS, shock absorbers, springs, A-arms, ball joints, skis, carbides

Suspension Rear:

ProRIDE Tunnel Suspension, rails, shock absorbers, springs, torsion springs, limiter straps, track, idler wheels

Steering System:

Handlebars, steering post, tie rods, steering rack, spindle

Braking System:

Hydraulic brake system, caliper, master cylinder, brake lines, brake disc, brake pads

Electrical System:

Battery, charging system (stator, regulator/rectifier), lighting (headlights, taillights, instrument panel), starter motor, wiring diagrams, fuses, relays

Chassis And Body:

Frame, tunnel, running boards, seat, handlebars, plastics, decals, windshield

Procedures Included

Preventative Maintenance:

Regular inspection of drive belt, chain tension, track tension, suspension components, brakes, fluid levels

Engine Repair:

Compression testing, cylinder head removal/installation, piston and ring replacement, crankshaft seal replacement, carburetor/throttle body cleaning and adjustment

Drive Train Repair:

Clutch alignment, clutch weights and spring tuning, clutch rebuild, chaincase oil change, gear inspection

Suspension Repair:

Shock absorber service and replacement, spring preload adjustment, track removal and installation, bearing replacement

Electrical Diagnostics:

Troubleshooting no-spark conditions, charging system faults, lighting issues, using wiring diagrams

Troubleshooting Guides:

Systematic diagnostic flowcharts for common performance issues, starting problems, and operational faults

Technical Depth

Diagnostic Capabilities:

Advanced diagnostic procedures, fault code interpretation (if applicable to EFI system), component testing

Rebuild Procedures:

Complete engine rebuild, clutch overhaul, suspension component rebuilding

Data Specifications:

Detailed torque values for all fasteners, critical clearances, and specifications for engine and chassis components

📊 Manual Specifications

File Format

Digital Format:

N/A (Printed)

Print Quality

Quality:

High-quality original manufacturer printing, clear diagrams and text

Binding Type

Binding:

Professionally bound (e.g., perfect bound, spiral bound) for durability in workshop conditions

Paper Type

Paper:

Durable, matte-finish paper suitable for workshop environments, resistant to oil and grease smudges

⚙️ Engine Specifications

Primary Engine

Engine Model:

Liberty 600 Cleanfire II

Engine Type:

2-stroke, 2-cylinder, liquid-cooled

Bore X Stroke:

72.1 mm x 73.2 mm

Compression Ratio:

7.6:1

Fuel Induction:

Cleanfire EFI, electronic fuel injection with throttle body

Performance

Horsepower:

Approx. 125-135 HP (varies by specific tuning and altitude)

Torque:

Not explicitly published, but optimized for mid-range power delivery.

Fuel System

Fuel Type:

Unleaded gasoline (91 octane recommended)

Oil Mixture:

Auto-lube system (Polaris 2-stroke oil recommended)

🔧 Transmission

Standard

Type:

CVT (Continuously Variable Transmission)

Primary Clutch:

Polaris P-85

Secondary Clutch:

Polaris ADCV (Adjustable Drive Clutch)

Features

Gear Selection:

Forward, Neutral, Reverse (R)

Drive Belt:

Specific Polaris belt part number, refer to manual for replacement interval and specs.

📐 Dimensions

Exterior

Overall Length:

Approx. 116-120 inches (varies slightly by configuration)

Track Length:

136 inches

Weights

Dry Weight:

Approx. 450-480 lbs (varies by features)

Fuel Capacity:

10 gallons

🛡️ Safety Features

Ratings

Certification:

EPA Certified (for emissions)

Active Features

Braking:

Hydraulic disc brake, handlebar lever control

Throttle Limiter:

Integrated into throttle system for safety

Passive Features

Windshield:

Standard windshield for rider protection

Handguards:

Standard handguards for protection from elements and debris

💡 Technology Features

Infotainment

Instrument Cluster:

Digital/analog hybrid display showing speed, RPM, fuel level, coolant temperature, clock, odometer, trip meter, and warning lights.

Lighting:

Halogen headlights, LED taillight.

Driver Assistance

Electronic Fuel Injection:

Optimizes fuel delivery for performance, fuel economy, and emissions.

Pro Ride Suspension:

Advanced suspension design focused on rider comfort and control over varied terrain.

Connectivity

Accessories:

Provisions for heated grips/thumb warmer, 12V power outlet for accessories.

🔧 Maintenance

Service Intervals

First Service:

Typically at 10-20 hours or 100-200 miles (refer to manual for exact break-in service).

Drive Belt Inspection:

Inspect every 10-20 hours, replace as needed or per manufacturer recommendation (e.g., 200-500 hours).

Spark Plug Replacement:

Recommended at 100-200 hours or annually, depending on usage.

Chaincase Oil Change:

Typically every 100-200 hours or annually.

Fluid Specifications

Engine Oil:

Polaris Premium 2-Stroke Synthetic Oil (or equivalent meeting API TC, JASO FD specifications)

Coolant:

Antifreeze/coolant mixture, typically 50/50 ethylene glycol and water. Refer to manual for specific type and capacity.

Chaincase Oil:

Polaris Synthetic Chaincase Lubricant (or specified gear oil, e.g., SAE 80W-90)

Known Issues

Drive Belt Wear:

Standard wear item, premature failure can occur with improper clutch alignment or overheating.

Suspension Bushings:

Wear on suspension bushings can lead to play and reduced handling precision over time.

Efi System:

While generally reliable, potential issues with fuel pump, injectors, or sensors can arise with age and use, requiring diagnostic attention.

📚 Vehicle History

Brand Heritage

Founding:

Polaris was founded in 1954, initially focused on snowmobiles.

Innovation:

Known for pioneering technologies in the snowmobile industry, including IFS and EFI.

Model Evolution

Switchback Lineage:

The Switchback model line has consistently offered a versatile crossover platform since its introduction.

2011 Updates:

Refinement of the ProRide chassis and suspension systems for improved handling and ride quality over previous generations.

Production

Manufacturing Location:

Manufactured by Polaris Industries, primarily in the USA.

🏆 Awards & Recognition

Recognitions

Industry Awards:

While specific awards for the 2011 600 Switchback are not readily available, Polaris has consistently been recognized for innovation and product quality in the snowmobile market.