Polaris ATV 2011 Sportsman 550 / EPS / X2 Repair Manual

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Mots clés: 2011 ATV Polaris Powersports Sportsman 550 Sportsman 550 EPS Sportsman 550 X2 Sportsman Series

Variantes de produits

Description

This manual provides comprehensive technical information for the 2011 Sportsman 550, Sportsman X2 550, and Sportsman Touring 550 all-terrain vehicles. These models are powered by a liquid-cooled, 4-stroke, 549cc ProStar engine featuring Electronic Fuel Injection (EFI) and are equipped with a Variable Transmission (PVT) with high/low range, reverse, and park. Known for their independent suspension, comfortable ride, and versatile capabilities, these ATVs are designed for a wide range of recreational and utility applications. Key features include shaft drive with an AWD/2WD selector, substantial towing capacity, and ample rack storage. This factory service manual offers detailed guidance for owners and technicians, covering all essential aspects of maintenance, diagnosis, and repair. It includes step-by-step procedures for scheduled maintenance, fluid changes, component overhauls, and troubleshooting common issues. The manual encompasses the engine, drivetrain, chassis, and electrical systems, providing in-depth coverage with exploded views and electrical schematics. This 394-page English language resource is designed to facilitate efficient and accurate servicing, ensuring the longevity and optimal performance of your Sportsman ATV.

🏷️ Basic Information

Identification

Make:

Polaris

Model:

Sportsman 550 / Sportsman X2 550 / Sportsman Touring 550

Year:

Codes

Engine Code:

N/A (Specific model designation implies engine type)

Chassis Code:

N/A (Specific model designation implies chassis type)

👋 Introduction

Market Position

Market Position:

Comprehensive technical resource for owners and independent repair shops seeking to service and maintain the 2011 Polaris Sportsman 550 series ATVs.

Competitive Analysis

Competitive Analysis:

Presents itself as the most comprehensive and cost-effective alternative to dealership service manuals, offering factory-level information.

Key Features

Key Features:

Step-by-step instructions, exploded views, electrical schematics, troubleshooting guides, and extensive coverage of all major vehicle systems.

Cost Effectiveness:

Positioned as a high-value resource, saving owners significant costs compared to professional repair services.

📋 Manual Details

Coverage Areas

Covered Models:

Sportsman 550, Sportsman 550 EPS, Sportsman 550 EPS International, Sportsman X2 550, Sportsman X2 550 International, Sportsman Touring 550, Sportsman Touring 550 International

Page Count

Page Count:

Manual Type

Manual Type:

Factory Service Manual / Repair Manual

Language

Language:

English

Format

Format:

PDF Download

Accessibility:

Viewable on PC, Mac, tablet, or smartphone; printable for hard copy reference.

📖 Manual Coverage

Systems Covered

Engine Systems:

Electronic Fuel Injection (EFI), Cooling System, Engine Mechanicals

Drivetrain Systems:

Transmission, Clutching (PVT - Polaris Variable Transmission), Final Drive

Chassis Systems:

Body/Frame, Steering, Suspension, Brakes

Electrical Systems:

Complete Electrical System, Wiring Diagrams

Fuel System:

EFI System, Fuel Pump, Injectors, Throttle Body, Fuel Lines.

Exhaust System:

Exhaust manifold, muffler, catalytic converter (if applicable).

Procedures Included

Maintenance Procedures:

Scheduled Maintenance, Fluid Changes, Filter Replacements, Lubrication

Repair Procedures:

Engine Overhaul, Transmission Repair, Clutch Service, Brake System Overhaul, Suspension Component Replacement, Electrical Component Diagnosis and Repair

Diagnostic Procedures:

Troubleshooting Guides, Symptom-Based Diagnostics, EFI System Diagnostics

Component Overhaul:

Detailed instructions for disassembly, inspection, repair, and reassembly of major components like the engine, transmission, differentials, and steering system.

Torque Specifications:

Critical torque specifications for engine, drivetrain, and chassis fasteners are provided to ensure proper assembly.

Technical Depth

Technical Depth:

Comprehensive: Covers everything from basic maintenance to full engine and component rebuilds, including detailed diagnostics and exploded views.

Diagnostic Tools Required:

While the manual provides diagnostic procedures, it may reference specialized Polaris diagnostic tools or testers for advanced EFI troubleshooting, which are detailed within the manual.

Troubleshooting Charts:

Includes organized troubleshooting charts that correlate symptoms to potential causes and recommended repair actions.

Exploded Views:

Abundant exploded view diagrams illustrating component relationships and providing part identification for assembly and disassembly.

Body Frame

Bodywork Repair:

Fenders, body panels, racks, seat assembly, bumpers, lighting components.

Steering Suspension

Steering Components:

Handlebars, tie rods, steering shaft, steering rack (if applicable), EPS components.

Suspension Components:

A-arms, shocks, bushings, ball joints, wheel bearings.

Brakes

Brake System:

Hydraulic brake system, brake lines, calipers, master cylinder, brake pads, brake fluid specifications.

Electrical Systems

Wiring Diagrams:

Comprehensive, detailed wiring diagrams for all electrical circuits, including lighting, ignition, charging system, EFI, and accessories.

📊 Manual Specifications

File Format

File Format:

PDF (Portable Document Format)

Searchability:

PDF format typically allows for text searching within the document, enabling quick location of specific information.

Print Quality

Print Quality:

Printable at high resolution for clear diagrams and text.

Binding Type

Binding Type:

N/A (Digital Download, user printable for 3-ring binder)

Paper Type

Paper Type:

N/A (Digital Download, user's choice for printing)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Liquid-cooled, 4-stroke, DOHC, 4-valve, single-cylinder (ProStar engine family)

Engine Displacement:

549cc

Bore X Stroke:

Refer to manual for exact bore and stroke, but typically around 95mm x 79mm for this engine family.

Performance

Horsepower:

Approx. 40-42 HP (Varies slightly by model/tuning)

Torque:

Approx. 33-35 lb-ft (Varies slightly by model/tuning)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI)

Fuel Type:

Unleaded Gasoline

Cooling System

Cooling Method:

Liquid-cooled

🔧 Transmission

Standard

Transmission Type:

Automatic, Polaris Variable Transmission (PVT) with engine braking

Optional

Transmission Features:

High/Low range, Reverse, Park

Features

Drive System:

Shaft Drive (AWD/2WD selector)

📐 Dimensions

Exterior

Length:

Varies by model (e.g., Sportsman 550 approx. 83 in / 210.8 cm, X2 approx. 83 in / 210.8 cm, Touring approx. 88 in / 223.5 cm)

Width:

Varies by model (e.g., Sportsman 550 approx. 46 in / 116.8 cm, X2 approx. 46 in / 116.8 cm, Touring approx. 46 in / 116.8 cm)

Height:

Varies by model (e.g., Sportsman 550 approx. 49.5 in / 125.7 cm)

Weights

Dry Weight:

Varies by model (e.g., Sportsman 550 approx. 670 lbs / 304 kg, X2 approx. 705 lbs / 320 kg, Touring approx. 735 lbs / 333 kg)

Towing Capacity:

1500 lbs / 680 kg

Rack Capacity Front:

200 lbs / 90.7 kg

Rack Capacity Rear:

400 lbs / 181.4 kg

🛡️ Safety Features

Ratings

Safety Ratings:

N/A (ATVs not typically subjected to automotive crash testing standards)

Active Features

Active Safety Features:

Engine braking through PVT, AWD system for enhanced traction.

Passive Features

Passive Safety Features:

Handlebar handgrips, operator controls designed for accessibility.

💡 Technology Features

Infotainment

Infotainment Features:

N/A (Basic instrumentation: speedometer, odometer, trip meter, fuel gauge, AWD indicator, Hi/Lo indicator).

Driver Assistance

Driver Assistance Features:

Electronic Power Steering (EPS) available on specific trims, providing reduced steering effort.

Connectivity

Connectivity Features:

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically 100 hours or 12 months (refer to manual for exact specifications)

Spark Plug Replacement:

Refer to manual; generally based on hours or mileage

Air Filter Maintenance:

Frequent checks and cleaning recommended based on operating conditions.

Fluid Specifications

Engine Oil Type:

Polaris PS-4 Oil (or SAE 5W-50 API CI-4 Synthetic) - Check manual for exact grade and API rating.

Engine Oil Capacity:

Approx. 2.5 US quarts / 2.4 Liters (with filter change) - Verify in manual.

Gearcase Oil Type:

Polaris Demand Drive Fluid (Front) / Polaris Angle Drive Fluid (Rear) - Check manual for exact specifications.

Coolant Type:

Ethylene glycol-based antifreeze (e.g., 50/50 mix with distilled water)

Known Issues

Common Issues:

Starter solenoid failures, fuel pump issues, PVT belt wear, potential electrical connector corrosion in wet environments. Manual addresses diagnosis and repair for these.

📚 Vehicle History

Brand Heritage

Brand Heritage:

Polaris has a long history in powersports, dating back to 1954. They are a major manufacturer of ATVs, snowmobiles, and off-road vehicles.

Model Evolution

Model Evolution:

The Sportsman line has been a cornerstone of Polaris's ATV offerings, known for its comfort, independent suspension, and versatility. The 550cc engine represents a significant power upgrade in this lineup.

Production

Production Years:

The 550cc engine platform was introduced prior to 2011 and continued for several years thereafter.

🏆 Awards & Recognition

Recognitions

Recognitions:

N/A (Specific awards for this manual or exact model variant not provided in product info)