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2011 Yamaha GRIZZLY 350 IRS / 4WD / HUNTER ATV Service Repair Maintenance Overhaul Manual

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The 2011 Grizzly 350 IRS Hunter Edition is a robust and capable All-Terrain Vehicle (ATV) designed for demanding off-road use. This mid-size utility ATV is renowned for its reliable 348cc...
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2011 Yamaha GRIZZLY 350 IRS / 4WD / HUNTER ATV Service Repair Maintenance Overhaul Manual2011 Yamaha GRIZZLY 350 IRS / 4WD / HUNTER ATV Service Repair Maintenance Overhaul Manual2011 Yamaha GRIZZLY 350 IRS / 4WD / HUNTER ATV Service Repair Maintenance Overhaul Manual2011 Yamaha GRIZZLY 350 IRS / 4WD / HUNTER ATV Service Repair Maintenance Overhaul Manual
The 2011 Grizzly 350 IRS Hunter Edition is a robust and capable All-Terrain Vehicle (ATV) designed for demanding off-road use. This mid-size utility ATV is renowned for its reliable 348cc air-cooled engine and its significant advantage of Independent Rear Suspension (IRS), which enhances ride comfort and handling over varied terrain. Its four-wheel-drive (4WD) system, easily engaged via the On-Command system, provides excellent traction, making it ideal for hunters, recreational riders, and those requiring dependable performance for light utility tasks. The Hunter Edition typically includes features that further enhance its suitability for outdoor pursuits, solidifying a reputation for building durable and high-performing off-road vehicles. This comprehensive service and repair manual provides detailed guidance for the maintenance and repair of your 2011 Grizzly 350 IRS Hunter Edition. It covers all essential systems, including engine mechanicals, fuel, ignition, cooling, electrical, transmission, suspension, steering, and braking. The manual offers step-by-step instructions for routine maintenance, detailed troubleshooting procedures for common issues, and complete overhaul instructions for major components. With over 500 pages of technical information, including wiring diagrams and diagnostic charts, this manual is an indispensable resource for owners, mechanics, and technicians aiming to ensure the optimal performance, reliability, and longevity of their ATV.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Grizzly 350 IRS
Year:
2011
Model Variant:
Hunter Edition
Vehicle Type:
All-Terrain Vehicle (ATV)
Drivetrain:
4WD (Four-Wheel Drive)
Suspension:
IRS (Independent Rear Suspension)
Codes
Chassis Code:
YFM350GH
👋 Introduction
Market Position
Segment:
Mid-size utility ATV
Target Audience:
Hunters, recreational riders, light utility users
Competitive Analysis
Key Competitors:
Polaris Sportsman 400, Arctic Cat 300, Honda FourTrax 300/350
Key Features
Distinguishing Features:
Independent Rear Suspension (IRS) for improved comfort and traction, reliable Yamaha engine, robust 4WD system, Hunter Edition specific features (e.g., enhanced brush guards, camouflage paint options often).
📋 Manual Details
Coverage Areas
Markets Covered:
Global (primarily North America and Europe, based on typical Yamaha release)
Page Count
Estimated Page Count:
500+
Manual Type
Type:
Service Repair & Maintenance Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Full overhaul, disassembly, assembly, component inspection, specifications, torque values
Fuel System:
Carburetor tuning, cleaning, overhaul, fuel pump, fuel lines, fuel tank
Ignition System:
CDI unit, ignition coil, spark plug, timing
Cooling System:
Radiator, fan, coolant specifications, hoses, thermostat
Electrical System:
Wiring diagrams, battery, charging system (stator, regulator/rectifier), lighting, starter system, switches
Transmission Drivetrain:
Automatic transmission (Ultramatic), clutch operation, drive shafts, differential (front and rear), CV joints, final drive
Suspension System:
Front A-arms, rear independent suspension, shock absorbers, springs, bushings, alignment
Steering System:
Handlebars, steering shaft, tie rods, steering knuckle, troubleshooting
Braking System:
Hydraulic disc brakes (front and rear), brake calipers, master cylinder, brake lines, bleeding procedure
Chassis Frame:
Frame inspection, welds, component mounting
Bodywork Plastics:
Fender removal/installation, body panel repair and replacement
Wheels Tires:
Tire pressure specifications, wheel bearing service
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, chain lubrication (if applicable), air filter cleaning/replacement, spark plug checks
Troubleshooting:
Diagnostic procedures for common starting, running, and performance issues
Repair Procedures:
Step-by-step instructions for component removal, repair, and reassembly
Overhaul Instructions:
Complete engine and transmission rebuild guidelines
Electrical Diagnostics:
Fault finding using wiring diagrams and multimeter readings
Fluid Management:
Correct fluid types, capacities, and replacement intervals for all systems
Technical Depth
Depth Level:
Comprehensive: Covers basic maintenance to full engine and transmission rebuilds
Diagnostic Capabilities:
Detailed troubleshooting charts and fault isolation procedures
Repair Detail:
Explicit step-by-step instructions with clear diagrams and photos
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Text-searchable for quick information retrieval
Printability:
Printable pages for workshop use
Resolution:
High resolution, allowing for detailed zooming on diagrams and text
Print Quality
Quality Description:
Computer generated, not scanned; ensuring clarity and accuracy
Binding Type
Binding:
N/A (Digital PDF download)
Paper Type
Paper Quality:
N/A (Digital PDF download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, SOHC, air-cooled
Displacement:
348cc
Bore X Stroke:
83.0 mm x 64.5 mm
Compression Ratio:
9.2:1
Performance
Horsepower Estimate:
Approx. 19-20 HP (based on similar models)
Torque Estimate:
Approx. 18-19 lb-ft (based on similar models)
Fuel System
Carburetor Type:
Teikei Y24 (often Mikuni VM24 variant)
Fuel Capacity:
3.4 gallons (12.8 liters)
Lubrication
Oil Type:
Yamalube 4 (or equivalent SAE 10W-40 API SG or higher, JASO certified)
🔧 Transmission
Standard
Type:
Automatic (Yamaha Ultramatic)
Gearbox:
CVT (Continuously Variable Transmission) with Hi/Lo range, Neutral, Reverse
Features
Drive System:
Shaft drive (front and rear)
Differential Lock:
2WD/4WD with On-Command push-button engagement
Fluid Specifications
Transmission Fluid Type:
Yamaha Ultramatic Transmission Fluid (or equivalent high-quality ATV CVT fluid)
📐 Dimensions
Exterior
Length:
76.0 inches (1930 mm)
Width:
40.4 inches (1025 mm)
Height:
41.3 inches (1050 mm)
Wheelbase:
49.2 inches (1250 mm)
Ground Clearance:
10.2 inches (260 mm)
Weights
Dry Weight:
591 lbs (268 kg)
Towing Capacity:
1102 lbs (500 kg)
Rack Capacity Front:
88 lbs (40 kg)
Rack Capacity Rear:
176 lbs (80 kg)
🛡️ Safety Features
Ratings
Atv Safety Standards:
Adheres to ANSI standards for recreational ATVs
Active Features
Braking System Type:
Hydraulic disc brakes, front and rear
Parking Brake:
Mechanical type
Passive Features
Lighting:
Dual 30W headlights, 8W brake light
Throttle Limiter:
Adjustable throttle stop for new riders (often standard)
💡 Technology Features
Infotainment
Infotainment System:
N/A (Utility ATV with focus on function over features)
Driver Assistance
Driver Assistance Features:
On-Command 4WD system with electronic engagement
Connectivity
Connectivity Features:
N/A
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 100 hours or 6 months
Air Filter Cleaning:
Every 20 hours or monthly (more frequently in dusty conditions)
Spark Plug Check:
Every 100 hours or annually
Gear Oil Change:
Every 100 hours or annually (front and rear differentials)
Fluid Specifications
Engine Oil Capacity:
1.77 US qt. (1.68 L) with filter change
Gear Oil Specification:
Yamalube Gear Oil (or equivalent SAE 80 API GL-4)
Brake Fluid Specification:
DOT 3 or DOT 4 hydraulic brake fluid
Known Issues
Common Wear Items:
CV boots, brake pads, wheel bearings, suspension bushings due to off-road use.
Potential Issues To Monitor:
Carburetor jetting adjustments for altitude/temperature changes, occasional starter solenoid issues.
📚 Vehicle History
Brand Heritage
Heritage Notes:
Yamaha has a long-standing reputation for building reliable and durable off-road vehicles, including ATVs and motorcycles.
Model Evolution
Predecessor Model:
Grizzly 350 (non-IRS models) and previous 350cc class ATVs from Yamaha.
Key Development:
Introduction of Independent Rear Suspension (IRS) provided a significant upgrade in ride quality and handling compared to solid rear axle designs.
Production
Manufacturing Location:
Primarily manufactured in Japan or Taiwan by Yamaha Motor Corporation.
Production Era:
The 350cc Grizzly platform was a staple in Yamaha's ATV lineup for many years, with the IRS variant being a notable evolution.
🏆 Awards & Recognition
Recognitions
Award Status:
No specific major awards publicly cited for this model year, but consistently recognized for reliability and value within its class.
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