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    Arctic Cat 550 ATV 2012 2013 Service Repair Manual

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    The 550 ATV, available for the 2012 and 2013 model years, is a capable utility vehicle designed for both recreational trail riding and demanding work tasks. It features a robust...
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    Taper: Atv
    Distributeur:
    UGS: 90171
    The 550 ATV, available for the 2012 and 2013 model years, is a capable utility vehicle designed for both recreational trail riding and demanding work tasks. It features a robust chassis, independent front and rear suspension, and a selectable 2WD/4WD system with front differential lock, providing excellent traction and stability in various terrains. The 550 ATV is equipped with an approximately 545cc liquid-cooled, 4-stroke engine featuring Electronic Fuel Injection (EFI) for reliable power delivery, estimated at 35-40 horsepower. Its independent suspension, combined with ample rack capacity and a towing capacity of up to 1050 lbs, makes it a versatile choice for riders seeking performance and utility. This comprehensive Service Repair Manual provides detailed guidance for the maintenance, troubleshooting, and repair of your 550 ATV. It covers all major mechanical and electrical systems, including the engine, transmission (CVT), drivetrain, suspension, brakes, and electrical components, offering step-by-step instructions for disassembly, assembly, and adjustment. The manual also includes essential maintenance schedules, diagnostic procedures, and information on special tools. Whether you are performing routine servicing or addressing complex repairs, this manual is an indispensable resource for ensuring the optimal performance, reliability, and longevity of your vehicle.
    🏷️ Basic Information
    Identification
    Make:
    Arctic Cat
    Model:
    550 ATV
    Model Years Covered:
    2012, 2013
    Product Type:
    Service Repair Manual
    Product Format:
    PDF Download
    👋 Introduction
    Market Position
    Market Positioning:
    The Arctic Cat 550 ATV is positioned as a capable and versatile utility ATV, offering a blend of power, comfort, and off-road performance for recreational riders and utility users alike. It competes in the mid-size displacement class against models from major manufacturers.
    Competitive Analysis
    Key Competitors:
    Competes with models such as the Polaris Sportsman 500/550, Can-Am Outlander 500/570, Yamaha Kodiak 450/550, and Suzuki KingQuad 500.
    Key Features
    Vehicle Key Features:
    Independent front and rear suspension, selectable 2WD/4WD with front differential lock, robust chassis, digital instrumentation, front and rear racks.
    Manual Value Proposition
    Value Proposition:
    Provides essential, detailed instructions for maintaining, troubleshooting, and repairing the Arctic Cat 550 ATV, enabling owners to perform complex tasks, reduce repair costs, and extend the lifespan of their vehicle.
    📋 Manual Details
    Coverage Areas
    Primary Coverage:
    Complete mechanical and electrical repair, maintenance, troubleshooting, and diagnostics for Arctic Cat 550 ATV models.
    Page Count
    Estimated Page Count:
    Varies (typically 300-600+ pages for comprehensive ATV service manuals)
    Manual Type
    Manual Type:
    Service Repair Manual
    Language
    Language:
    English
    Format
    Format:
    Digital PDF Download
    📖 Manual Coverage
    Systems Covered
    Engine:
    Engine overhaul, disassembly, assembly, lubrication, cooling system, fuel system (carburetor/EFI), ignition system, exhaust system, starting system.
    Transmission:
    CVT (Continuously Variable Transmission) inspection, maintenance, belt replacement, clutch assembly, gearbox, differential (front and rear) service.
    Drivetrain:
    Driveshaft, U-joints, axle shafts, wheel hubs, four-wheel drive system operation and service.
    Suspension:
    Front and rear suspension systems, shock absorbers, control arms, bushings, ball joints, steering components.
    Brakes:
    Hydraulic brake system, brake calipers, master cylinder, brake lines, brake pads, brake fluid replacement, bleeding procedures.
    Electrical:
    Wiring diagrams, battery, charging system (stator, regulator/rectifier), starting system (starter motor, solenoid), lighting system, ignition system diagnostics, sensor testing.
    Fuel System:
    Fuel pump, fuel filter, fuel injectors (if applicable), carburetor adjustments/rebuild, fuel tank service.
    Cooling System:
    Radiator, fan, coolant hoses, thermostat, water pump, coolant type and capacity.
    Body And Frame:
    Body panel removal/installation, frame inspection, seat, handlebars, fenders, rack systems.
    Controls:
    Throttle controls, brake levers, gear selector, parking brake system.
    Procedures Included
    Maintenance:
    Routine maintenance tasks, lubrication points, filter changes, fluid checks and replacements, spark plug replacement.
    Troubleshooting:
    Diagnostic charts and flowcharts for common problems, identifying causes and solutions for performance issues, electrical faults, and mechanical failures.
    Repair:
    Step-by-step instructions for component disassembly, repair, reassembly, and adjustment for all major systems.
    Diagnostics:
    Procedures for checking system operation, testing electrical components, reading diagnostic codes (if applicable).
    Special Tools:
    Identification of necessary special tools and equipment required for specific repair procedures.
    Technical Depth
    Depth:
    Comprehensive coverage from basic owner maintenance to advanced engine rebuilds and electrical diagnostics. Suitable for both DIY enthusiasts and professional technicians.
    📊 Manual Specifications
    File Format
    File Format:
    PDF
    Print Quality
    Print Quality:
    High-resolution, printable pages with clear diagrams and text.
    Binding Type
    Binding Type:
    N/A (Digital Download)
    Paper Type
    Paper Type:
    N/A (Digital Download)
    ⚙️ Engine Specifications
    Primary Engine
    Engine Type:
    4-stroke, SOHC, 4-valve, EFI (Electronic Fuel Injection)
    Engine Displacement:
    Approximately 545cc (actual displacement may vary slightly by specific sub-model or region)
    Bore X Stroke:
    Specifics vary, typically around 92mm x 80.6mm
    Cooling System:
    Liquid-cooled
    Performance
    Horsepower:
    Estimated 35-40 HP (at crankshaft, varies with tuning and altitude)
    Torque:
    Estimated 30-35 lb-ft (varies)
    Fuel System
    Fuel Delivery:
    Electronic Fuel Injection (EFI) - Keihin or similar system
    Fuel Type:
    Unleaded gasoline, 87 octane minimum
    Ignition System
    Ignition Type:
    Electronic ignition with digital CDI
    Lubrication
    Oil Type Capacity:
    Refer to manual for specific grade (e.g., SAE 10W-40, SAE 20W-50) and capacity (approx. 2.5-3.0 quarts/liters with filter change).
    🔧 Transmission
    Standard
    Transmission Type:
    CVT (Continuously Variable Transmission) with engine braking
    Drive Modes:
    2WD / 4WD selectable with front differential lock
    Features
    Clutch System:
    Primary and secondary clutch assembly (drive and driven clutches)
    Gear Reduction:
    High and low range with reverse
    Fluid Specifications
    Transmission Fluid Type:
    Refer to manual for specific CVT fluid specification or recommended gear oil for gearbox/differentials.
    📐 Dimensions
    Exterior
    Length:
    Approx. 83 inches (210.8 cm)
    Width:
    Approx. 47.7 inches (121.2 cm)
    Height:
    Approx. 48 inches (121.9 cm)
    Wheelbase:
    Approx. 50 inches (127 cm)
    Cargo
    Front Rack Capacity:
    Approx. 100 lbs (45 kg)
    Rear Rack Capacity:
    Approx. 200 lbs (90 kg)
    Weights
    Dry Weight:
    Approx. 650-680 lbs (295-308 kg)
    Towing Capacity:
    Typically 1050 lbs (476 kg)
    Gvw:
    Gross Vehicle Weight Rating (refer to VIN sticker or manual for exact spec)
    🛡️ Safety Features
    Ratings
    Safety Features General:
    Designed for off-road use, requires operator training. Emphasizes stable chassis and predictable handling. Follow all trailering and riding safety guidelines.
    Active Features
    Braking System:
    Hydraulic disc brakes on all wheels with parking brake mechanism.
    4Wd System:
    Selectable 2WD/4WD with front differential lock enhances traction in difficult terrain.
    Passive Features
    Lighting:
    Dual halogen headlights, taillight, and brake light for visibility.
    Ergonomics:
    Comfortable seating position, handlebar controls, and footwells designed for rider control and comfort.
    💡 Technology Features
    Infotainment
    Instrumentation:
    Digital LCD display providing speedometer, odometer, trip meter, fuel gauge, 2WD/4WD indicator, gear position indicator (if equipped), and warning lights.
    Driver Assistance
    Engine Braking:
    CVT system provides effective engine braking for downhill control.
    Connectivity
    Connectivity Features:
    Basic electrical system for lighting and ignition; no advanced connectivity features like Bluetooth or navigation typical of automotive applications.
    🔧 Maintenance
    Service Intervals
    Oil Change Interval:
    Typically every 100 hours or 6 months, whichever comes first. Refer to manual for exact mileage/hour intervals.
    Air Filter Cleaning:
    Inspect and clean every 20-30 hours, replace as needed. More frequent cleaning in dusty conditions.
    Spark Plug Replacement:
    Recommended at intervals specified in the manual, often around 100-200 hours or annually.
    Cv Belt Inspection:
    Inspect for wear, cracks, and damage at every oil change; replace if any significant wear is detected.
    Fluid Specifications
    Engine Oil Spec:
    Refer to manual for specific viscosity grade (e.g., SAE 10W-40, SAE 20W-50) and API service classification.
    Coolant Type:
    Ethylene glycol-based antifreeze (e.g., OAT or HOAT type) mixed with distilled water in a 50/50 ratio. Check manual for specific recommendations.
    Brake Fluid Type:
    DOT 3 or DOT 4 hydraulic brake fluid (check manual for precise specification).
    Gear Oil Spec:
    Refer to manual for gearbox and differential oil specifications (e.g., SAE 80W-90 GL-5).
    Known Issues
    Common Wear Items:
    CVT belt, tie rod ends, ball joints, brake pads, wheel bearings, and suspension bushings are common wear items on ATVs.
    Potential Issues:
    EFI system component failures (e.g., fuel pump, injectors), stator or regulator/rectifier issues, and occasional transmission component wear can occur with heavy use.
    📚 Vehicle History
    Brand Heritage
    Arctic Cat Heritage:
    Arctic Cat, founded in 1960, has a long history of producing snowmobiles, ATVs, and UTVs, known for innovation and off-road capabilities. The brand is now owned by Textron Specialized Vehicles.
    Model Evolution
    550 Atv Evolution:
    The 550 model represents Arctic Cat's mid-displacement offering, evolving from earlier ATV designs with upgrades in engine technology (EFI), suspension, and chassis.
    Production
    Production Location:
    Arctic Cat ATVs are typically manufactured in Thief River Falls, Minnesota, USA.
    🏆 Awards & Recognition
    Recognitions
    Industry Awards:
    Arctic Cat ATVs have received various industry accolades over the years for performance and utility. Specific awards for the 2012-2013 550 model may vary but generally reflect its strong utility capabilities.
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