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    2012-2013 Polaris Sportsman 550 Repair Manual

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    $16.99
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    $16.99
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    The Polaris Sportsman 550, produced between 2012 and 2013, represents a robust and versatile all-terrain vehicle built on the Next Generation Sportsman Chassis. Powered by a 549cc ProStar 550 EFI...
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    Taper: Atv
    Distributeur:
    UGS: 93133
    The Polaris Sportsman 550, produced between 2012 and 2013, represents a robust and versatile all-terrain vehicle built on the Next Generation Sportsman Chassis. Powered by a 549cc ProStar 550 EFI SOHC 4-Valve engine, this model offers a balance of power and reliability, suitable for a wide range of utility and recreational tasks. Key features include a liquid-cooled engine, an automatic Variable Transmission (PVT) with engine braking, and on-demand 2WD/AWD capability. With substantial towing capacity and rack storage, the Sportsman 550 is engineered for performance and durability in demanding environments. This comprehensive factory service manual provides detailed, step-by-step instructions for the maintenance, repair, and diagnostics of the Polaris Sportsman 550 and its variants, including EPS and International models. It covers all essential vehicle systems, from the engine and drivetrain to the chassis, body, and electrical systems. The manual includes scheduled maintenance procedures, component removal and installation guides, troubleshooting sections, and clear diagnostic information, all supported by high-quality illustrations and diagrams. Its purpose is to empower owners and technicians with the knowledge needed to maintain the vehicle's optimal performance and longevity.
    🏷️ Basic Information
    Identification
    Make:
    Polaris
    Model:
    Sportsman 550
    Year:
    2012-2013
    Generation
    Platform Designation:
    Next Generation Sportsman Chassis
    Codes
    Vin Code Start Year:
    2012
    Vin Code End Year:
    2013
    👋 Introduction
    Market Position
    Target Audience:
    Polaris Sportsman 550 owners and technicians seeking detailed repair and maintenance guidance.
    Competitive Analysis
    Value Proposition:
    Provides factory-level repair information for DIY enthusiasts and professional mechanics, enabling cost-effective maintenance and repairs.
    Key Features
    Manual Attributes:
    Step-by-step instructions, detailed illustrations, troubleshooting sections, system-specific diagrams.
    📋 Manual Details
    Coverage Areas
    Models Covered:
    Sportsman 550, Sportsman 550 EPS, Sportsman 550 EPS International, Sportsman 550 / EPS / INTL, Sportsman X2 550 / INTL, Sportsman Touring 550 / INTL, Sportsman X2 550 / Tour 550 / INTL
    Manual Scope:
    Covers all aspects of repair for the complete vehicle, illustrating removal and installation of components in a step-by-step fashion.
    Page Count
    Estimated Page Count:
    N/A (Digital Download)
    Manual Type
    Type:
    Factory Service Manual / Repair Manual
    Language
    Primary Language:
    English
    Format
    Delivery Format:
    Digital Download (PDF)
    📖 Manual Coverage
    Systems Covered
    Engine And Drivetrain:
    Engine, Fuel System, Cooling System, Transmission, Clutching, Final Drive
    Chassis And Body:
    Body and Frame, Steering and Suspension, Brakes
    Electrical And Diagnostics:
    Electrical System, Wiring Diagrams, Troubleshooting
    Powertrain:
    Detailed coverage of engine components (pistons, cylinders, valves, lubrication, cooling), fuel delivery, ignition, exhaust, transmission, clutches, and final drive differentials.
    Procedures Included
    Maintenance:
    Scheduled maintenance, fluid checks and changes, filter replacements
    Repair And Rebuild:
    Component removal and installation, engine rebuilds, transmission overhauls, suspension repairs
    Diagnostics:
    Troubleshooting guides, symptom-based diagnostics
    Special Tools:
    Identifies and describes the use of specialized tools required for certain repair procedures.
    Technical Depth
    Depth Of Coverage:
    Comprehensive (from basic maintenance to complete rebuilds and diagnostics)
    Electrical Diagnostics:
    In-depth electrical troubleshooting, including component testing, wiring harness diagnostics, and interpretation of wiring diagrams.
    📊 Manual Specifications
    File Format
    Digital Format:
    PDF
    Print Quality
    Visual Elements:
    High-quality pictures, diagrams, illustrations, exploded parts views
    Binding Type
    Digital Equivalent:
    N/A (Downloadable, viewable on various devices)
    Paper Type
    Digital Equivalent:
    N/A (Digital)
    Software Requirements
    Viewing Software:
    No special software required (standard PDF reader compatible)
    ⚙️ Engine Specifications
    Primary Engine
    Engine Type:
    ProStar 550 EFI SOHC 4-Valve
    Displacement:
    549cc
    Fuel System:
    Electronic Fuel Injection (EFI)
    Performance
    Cooling System:
    Liquid-Cooled
    Horsepower:
    Typically around 40 HP (specific figures may vary slightly)
    Torque:
    Refer to manual for precise torque specifications and engine performance data.
    🔧 Transmission
    Standard
    Transmission Type:
    Automatic PVT (Polaris Variable Transmission) with Engine Braking
    Optional
    Drive Modes:
    2WD/AWD (On-Demand)
    Features
    Gear Selection:
    High/Low range, Neutral, Reverse, Park
    📐 Dimensions
    Exterior
    Length:
    83 in (210.8 cm) for standard Sportsman 550
    Width:
    46 in (116.8 cm) for standard Sportsman 550
    Height:
    48 in (121.9 cm) for standard Sportsman 550
    Weights
    Dry Weight:
    Approx. 660 lbs (299.4 kg) for standard Sportsman 550
    Towing Capacity:
    1500 lbs (680 kg)
    Rack Capacity Front:
    200 lbs (90.7 kg)
    Rack Capacity Rear:
    400 lbs (181.4 kg)
    🛡️ Safety Features
    Ratings
    Rollover Protection:
    N/A (ATV design)
    Active Features
    Braking System:
    Hydraulic Disc Brakes (Front and Rear), Engine Braking
    Passive Features
    Lighting:
    Dual Halogen/LED Headlights, Tail/Brake Lights
    💡 Technology Features
    Infotainment
    Display Features:
    Digital gauge cluster with speedometer, tachometer, odometer, trip meter, fuel level, AWD indicator, high/low gear.
    Driver Assistance
    Eps Availability:
    Available on EPS models (Electronic Power Steering) for reduced steering effort.
    Connectivity
    Accessory Ports:
    12V DC outlet for charging accessories.
    🔧 Maintenance
    Service Intervals
    Oil Change Interval:
    Refer to manual for specific mileage/hours; typically every 100 hours or annually.
    Air Filter Inspection:
    Frequent checks recommended, especially in dusty conditions.
    Fluid Specifications
    Engine Oil Type:
    SAE 0W-40 Synthetic (Polaris recommends specific Polaris branded oil)
    Coolant Type:
    Polarisкомендует Specific Coolant or a high-quality ethylene glycol coolant with corrosion inhibitors.
    Brake Fluid Type:
    DOT 4
    Transmission Fluid Type:
    Refer to manual for specific PVT fluid requirements (often specialized).
    Known Issues
    Common Wear Items:
    Drive belts, suspension bushings, wheel bearings, brake pads.
    Potential Trouble Spots:
    EFI system sensors, charging system components, cooling system leaks if not properly maintained.
    📚 Vehicle History
    Brand Heritage
    Manufacturer:
    Polaris Industries
    Model Evolution
    Sportsman Line:
    The Sportsman line is known for its comfort, performance, and utility in the ATV market, with the 550 offering a balance of power and versatility.
    Production
    Production Period For Manual:
    2012-2013
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