Yamaha GRIZZLY 350 2012 2013 Factory Service Repair Manual

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This manual covers the GRIZZLY 350, produced for the 2012 and 2013 model years. Designed as an entry-level to mid-range utility All-Terrain Vehicle (ATV), the GRIZZLY 350 is well-suited for...

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UGS: 99872

Mots clés: 2012 2013 ATV GRIZZLY 350 Grizzly Models Powersports Yamaha

Variantes de produits

Description

This manual covers the GRIZZLY 350, produced for the 2012 and 2013 model years. Designed as an entry-level to mid-range utility All-Terrain Vehicle (ATV), the GRIZZLY 350 is well-suited for recreational riders, farm work, and light trail riding. It features a reliable air-cooled, 4-stroke engine, selectable 2WD/4WD capability, independent front suspension, and convenient automatic transmission. The robust build and reputation for durability make this model a capable and dependable choice for various tasks and adventures. This comprehensive service repair manual provides in-depth information essential for maintaining and repairing your GRIZZLY 350. It details all critical systems, including the engine, fuel, transmission, drivetrain, suspension, brakes, and electrical systems. Covered procedures encompass routine maintenance, troubleshooting common issues, component repair and rebuilds, and specific adjustments. With factory-level technical repair and diagnostic guidance, this manual serves as an invaluable resource for owners, mechanics, and technicians seeking to ensure the optimal performance and longevity of their vehicle.

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

GRIZZLY 350

Years Covered:

2012, 2013

Codes

Chassis Code:

YFM350FG (likely, confirm with specific model VIN)

Engine Code:

Typically designated by Yamaha based on displacement and configuration (e.g., 350cc, air-cooled, 4-stroke)

👋 Introduction

Market Position

Category:

Entry-level to mid-range utility ATV (All-Terrain Vehicle)

Target User:

Recreational riders, utility tasks, farm work, light trail riding

Competitive Analysis

Competitors:

Honda FourTrax 300/350, Suzuki KingQuad 300/350, Polaris Sportsman 400/500 (earlier models)

Key Features

Powertrain:

Reliable air-cooled engine, often with selectable 2WD/4WD (confirm specific trim)

Suspension:

Independent front suspension, solid rear axle with likely drum or disc brakes

Utility:

Front and rear cargo racks for hauling gear

Ease Of Use:

Automatic transmission (likely) simplifies operation

📋 Manual Details

Coverage Areas

Primary Coverage:

Complete Factory Service Repair Manual

Page Count

Estimated Pages:

Hundreds (specific count not provided, but indicative of comprehensive coverage)

Manual Type

Type:

Service Repair Manual

Language

Language:

English

Format

Format:

Downloadable PDF

📖 Manual Coverage

Systems Covered

Engine:

Internal engine components, top-end rebuild, bottom-end rebuild, cylinder head, piston, crankshaft, valve train, lubrication system, cooling system, timing procedures

Fuel System:

Carburetor (cleaning, adjustment, overhaul), fuel pump, fuel lines, fuel tank maintenance

Transmission:

Automatic transmission (if applicable for the specific model variant), clutch, gear shifting mechanisms, gear oil specifications

Drivetrain:

Shaft drive system, drive shafts, universal joints, differential (front and rear), wheel hubs, CV joints

Suspension:

Front and rear suspension systems, shock absorbers, springs, control arms, bushings, alignment procedures

Brakes:

Hydraulic brake system, front and rear brake calipers, brake pads, brake rotors, brake lines, master cylinder, bleeding procedures

Electrical System:

Ignition system, starting system, charging system (stator, rectifier/regulator), battery, lighting (headlights, taillights, indicator lights), wiring diagrams, fuses, electrical component testing

Cooling System:

Radiator (if liquid-cooled), fan, coolant types and capacities, thermostat, water pump

Steering:

Steering column, tie rods, steering knuckle, power steering (if equipped), lubrication points

Frame And Body:

Chassis inspection, body panel removal and installation, seat, fenders, racks, storage compartments

Procedures Included

Maintenance:

Scheduled maintenance, oil changes, filter replacements, spark plug replacement, lubrication, air filter cleaning/replacement

Troubleshooting:

Diagnostic procedures for common faults, symptom-based troubleshooting charts, electrical diagnostic flowcharts

Repair:

Step-by-step instructions for component removal, disassembly, inspection, repair, reassembly, and installation

Rebuild:

Detailed overhaul procedures for engine, transmission, and other major components

Adjustment:

Carburetor adjustments, idle speed settings, cable adjustments

Torque Specifications:

Crucial torque values for critical fasteners throughout the vehicle

Wiring Diagrams:

Comprehensive electrical schematics for all circuits

Technical Depth

Depth:

Factory-level technical repair and diagnostics, suitable for professional technicians and advanced DIY users

📊 Manual Specifications

File Format

Type:

Searchability:

Typically searchable text (dependent on scan quality)

Print Quality

Recommendation:

Printable on demand, allowing users to print specific sections or the entire manual

Binding Type

Physical Manual Consideration:

If printed, recommend comb binding or a 3-ring binder for ease of use and page insertion

Paper Type

Physical Manual Consideration:

Recommend durable paper suitable for workshop environments

⚙️ Engine Specifications

Primary Engine

Type:

Air-cooled, 4-stroke, SOHC

Displacement:

348cc (350 class)

Bore X Stroke:

Typically around 83mm x 64.5mm (verify with manual)

Compression Ratio:

Around 9.2:1 (verify with manual)

Valves Per Cylinder:

Performance

Horsepower:

Estimated 19-22 HP (at crankshaft, verify with manual)

Torque:

Estimated 20-23 lb-ft (at crankshaft, verify with manual)

Fuel System

Carburetor:

Mikuni VM series (e.g., VM26SS or similar), single carburetor

Fuel Type:

Unleaded gasoline, 87 octane minimum

Lubrication

Oil Type:

Yamalube 4 (or equivalent) 10W-40 motorcycle oil, API SG or higher, JASO MA compliant (confirm with manual)

Oil Capacity:

Approximately 1.7-1.9 liters (with filter change, verify with manual)

Ignition

Type:

CDI (Capacitor Discharge Ignition)

Spark Plug:

NGK CR6HSA or equivalent (verify with manual)

Cooling System

Type:

Air-cooled

🔧 Transmission

Standard

Type:

Automatic, V-belt, CVT (Continuously Variable Transmission) with torque converter

Drive Select:

Selectable 2WD/4WD

Gear Selection:

Forward, Neutral, Reverse

Features

Engine Braking:

CVT typically provides engine braking effect

Fluid Specifications

Type:

Yamaha Genuine Gear Oil or equivalent (verify with manual for specific viscosity and type for differential/final drive)

📐 Dimensions

Exterior

Length:

Approx. 1995 mm (78.5 in)

Width:

Approx. 1095 mm (43.1 in)

Height:

Approx. 1155 mm (45.5 in)

Weights

Dry Weight:

Approx. 240 kg (529 lbs)

Ground Clearance:

Approx. 205 mm (8.1 in) (verify with manual)

Cargo

Front Rack Capacity:

Approx. 40 kg (88 lbs)

Rear Rack Capacity:

Approx. 80 kg (176 lbs)

Towing

Towing Capacity:

Approx. 500 kg (1102 lbs) (verify with manual and local regulations)

Tires

Front Tire Size:

AT25x8-12 (verify with manual)

Rear Tire Size:

AT25x10-12 (verify with manual)

🛡️ Safety Features

Ratings

Atv Safety Standards:

Meets ANSI standards for recreational ATVs (user manual will provide safety guidelines)

Active Features

Braking System:

Hydraulic disc brakes front, often drum or disc rear (check manual for exact configuration)

Parking Brake:

Mechanical parking brake (verify location and type)

Passive Features

Lighting:

Dual headlights, brakelight/taillight

Throttle Limiter:

Often present for novice riders (check manual for adjustment/operation)

Safety Warnings

Operator Training:

Manual emphasizes operator training, helmet use, protective gear, and safe riding practices

💡 Technology Features

Infotainment

Features:

Basic ATV functionality; no complex infotainment systems. Features include instrumentation (speedometer, odometer, fuel gauge if equipped).

Driver Assistance

Features:

Limited to functional aspects like selectable 2WD/4WD. No electronic driver aids.

Connectivity

Features:

No integrated connectivity features like Bluetooth or Wi-Fi.

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 100 hours or 6 months, whichever comes first (verify with manual)

Air Filter Cleaning:

Every 20 hours or 3 months (more frequently in dusty conditions, verify with manual)

Spark Plug Inspection:

Every 100 hours or 6 months (verify with manual)

Brake Fluid Check:

Check every 20 hours or monthly, replace every 2 years (verify with manual)

Cv Boot Inspection:

Inspect regularly for tears or damage

Greasing:

Lubricate suspension and steering linkage points every 100 hours or 6 months (verify with manual for specific points)

Fluid Specifications

Engine Oil:

Yamalube 4 (or equivalent) 10W-40, API SG, JASO MA

Brake Fluid:

DOT 3 or DOT 4 hydraulic brake fluid

Gear Oil:

Yamaha Genuine Gear Oil or equivalent (check manual for specific viscosity for front/rear differentials and final drive)

Known Issues

Common Wear Items:

CV boots, brake pads, wheel bearings, suspension bushings

Carburetor Maintenance:

Carburetors can require periodic cleaning and adjustment due to fuel quality and use in dirty environments.

Starting System:

Starter motor and battery health are crucial for reliable starting.

Drive Belt Wear:

CVT drive belts have a finite lifespan and require inspection for wear and damage.

📚 Vehicle History

Brand Heritage

Yamaha Atv History:

Yamaha has a long history in powersports, particularly with ATVs, pioneering many features and technologies in the segment.

Model Evolution

Grizzly Lineage:

The Grizzly nameplate is synonymous with Yamaha's utility and recreational ATV offerings, known for durability and capability.

Production

Manufacturing Location:

Typically manufactured in Japan or other Yamaha global facilities.

🏆 Awards & Recognition

Recognitions

Industry Reputation:

Yamaha Grizzly models are generally well-regarded for their reliability, durability, and capability in the utility ATV segment.