Market Segment:
High-performance utility/recreational ATVs, targeting serious off-road enthusiasts and utility users.
Competitors:
Polaris Sportsman/Scrambler, Arctic Cat Alterra/Wildcat, Yamaha Grizzly/Kodiak, Kawasaki Brute Force.
Vehicle Features:
Powerful Rotax V-twin engines, advanced suspension systems, robust chassis, intelligent 4x4 systems (Visco-Lok QE), comfort and rider-centric design (Outlander) versus sport-oriented chassis (Renegade).
Manual Value Proposition:
Provides in-depth factory-level technical information crucial for owners and technicians to maintain, repair, and optimize these complex machines, ensuring longevity and peak performance.
Coverage:
Complete teardown and rebuild, maintenance, troubleshooting, diagnostics, electrical schematics, wiring diagrams, specifications.
Page Count:
Estimated 800+ pages (typical for this type of comprehensive manual)
Manual Type:
Factory Service Manual / Repair Manual
Engine:
Rotax V-twin engine (800R, 1000), fuel injection, ignition, cooling, exhaust, lubrication.
Transmission Drivetrain:
CVT transmission, drive belts, gear cases (front and rear), drive shafts, differentials, viscous autolock differential.
Brakes:
Hydraulic disc brakes (front and rear), brake calipers, master cylinders, brake lines, parking brake.
Suspension:
Front and rear independent suspension, A-arms, shocks, springs, bushings, wheel bearings.
Electrical:
Battery, charging system (stator, regulator/rectifier), starter, lighting, ignition system, ECM, wiring harnesses, switches, sensors.
Fuel System:
Fuel tank, fuel pump, fuel filter, fuel injectors, throttle body.
Cooling System:
Radiator, fan, coolant hoses, thermostat.
Body Frame:
Frame, body panels, racks, seat, handlebars, fenders.
Steering:
Steering column, tie rods, steering rack, potential mention of Dynamic Power Steering (DPS) if applicable.
Maintenance:
Scheduled maintenance, oil changes, filter replacements, spark plug replacement, valve clearance checks, drive belt inspection/replacement.
Troubleshooting:
Diagnostic procedures for common and uncommon issues, error code interpretation.
Repair Rebuild:
Complete engine rebuilds, transmission overhauls, suspension component replacement, brake system repairs, electrical component diagnosis and replacement.
Diagnostics:
Component testing, sensor data interpretation, EFI system diagnostics.
Electrical Schematics:
Detailed wiring diagrams for all electrical systems.
Depth:
Comprehensive, covering from basic maintenance to complete engine and transmission rebuilds, including advanced diagnostics and electrical system analysis.
Engine Type 800R:
Rotax 799.9 cc, liquid-cooled, SOHC, V-twin, 8-valve
Engine Type 1000:
Rotax 976 cc, liquid-cooled, SOHC, V-twin, 8-valve
Horsepower 800R:
Approx. 71 HP (rated)
Horsepower 1000:
Approx. 82 HP (rated)
Torque 800R:
Not explicitly specified, but significant for its displacement.
Torque 1000:
Not explicitly specified, but significant for its displacement.
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline, minimum 87 octane
Ignition System:
Magneto, electronic ignition with breakerless module
Cooling Method:
Liquid-cooled
Lubrication System:
Wet sump
Transmission Type:
CVT (Continuously Variable Transmission) with Engine Braking
Transmission Modes:
Park, Reverse, Neutral, High, Low
Drive System:
Selectable 2WD/4WD with Visco-Lok QE (Quick Engagement) auto-locking front differential.
Transmission Fluid:
Specific CVT fluid (refer to manual for exact specification, e.g., Can-Am specified CVT fluid).
Wheelbase Outlander:
Approx. 51 inches (130 cm)
Wheelbase Renegade:
Approx. 51 inches (130 cm)
Dry Weight Approx 800R:
Approx. 685 lbs (311 kg)
Dry Weight Approx 1000:
Approx. 705 lbs (320 kg)
Rack Capacity Front:
200 lbs (90 kg)
Rack Capacity Rear:
400 lbs (180 kg)
Towing Capacity:
1,300 lbs (590 kg)
Tire Size Front:
25 x 8 x 12 inches (standard, may vary by trim)
Tire Size Rear:
25 x 10 x 12 inches (standard, may vary by trim)
Wheel Bolt Pattern:
5x137mm (common for Can-Am)
Infotainment System:
Basic digital display for speed, RPM, fuel level, gear indicator, 4x4 mode, and warning lights. No advanced infotainment systems typical of automobiles.
Driver Assistance Features:
Visco-Lok QE automatic front differential is the primary rider-assistance feature for traction.
Connectivity Features:
None beyond basic diagnostics through a diagnostic port.
Engine Oil Change Interval:
Refer to manual (typically 1,500 miles or 100 hours, whichever comes first, with specific recommendations for severe use).
Drive Belt Inspection Interval:
Refer to manual (critical component, often recommended at initial service and every 1,000 miles/100 hours).
Air Filter Cleaning:
Frequent checks recommended, especially in dusty conditions. Cleaning/replacement intervals vary based on usage.
Engine Oil Type:
SAE 5W-40 Synthetic (Can-Am recommends specific viscosity and API rating, refer to manual for exact specs like MS-12145).
Engine Oil Capacity:
Refer to manual (approx. 2.5 Liters for 800R/1000 V-twins).
Coolant Type:
Ethylene glycol-based coolant (e.g., 50/50 mixture of distilled water and antifreeze). Refer to manual for specific Can-Am approved coolant.
Brake Fluid Type:
DOT 4 Hydraulic Brake Fluid.
Common Issues Potential:
Drive belt wear, overheating in extreme conditions (especially with heavy loads/towing), potential electrical connector corrosion in wet environments, starter solenoid issues (less common).
Brand Origin:
Can-Am is a division of Bombardier Recreational Products (BRP), a Canadian company with a long history in powersports.
Outlander Evolution:
The Outlander line has consistently focused on utility and comfort, evolving with more powerful engines and advanced features over the years. The 2012 models represented a significant step in engine size and performance for the brand.
Renegade Evolution:
The Renegade series blended ATV and sportbike characteristics, offering a more aggressive riding experience with a sport-tuned suspension and chassis, often sharing powertrains with the Outlander.
Manufacturing Location:
Primarily manufactured in Canada and Mexico by BRP.
