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2012 Ford Fusion Service & Repair Manual

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🏷️ Basic Information Identification Make: Ford Model: Fusion Year: 2012 Body Style: Mid-size Sedan Generation Generation: First Generation (CD340) Codes Platform: Ford CD3 Platform 👋 Introduction Market Position Target Audience:...
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2012 Ford Fusion Service & Repair Manual2012 Ford Fusion Service & Repair Manual2012 Ford Fusion Service & Repair Manual2012 Ford Fusion Service & Repair Manual
🏷️ Basic Information
Identification
Make:
Ford
Model:
Fusion
Year:
2012
Body Style:
Mid-size Sedan
Generation
Generation:
First Generation (CD340)
Codes
Platform:
Ford CD3 Platform
👋 Introduction
Market Position
Target Audience:
Ford Fusion owners, independent repair shops, DIY enthusiasts
Value Proposition:
Provides dealership-level repair information for DIY cost savings and informed maintenance
Competitive Analysis
Differentiation:
Specific to the 2012 Ford Fusion, not generic; factory-issued content
Key Features
Digital Advantage:
Single PDF for easy navigation, printing only needed pages, avoids physical wear and tear
Instructional Quality:
Complete step-by-step instructions, diagrams, illustrations, and wiring schematics
📋 Manual Details
Coverage Areas
Primary Coverage:
All 2012 Ford Fusion models and sub-models
Repair Scope:
A-Z Repairs, Maintenance, Diagnostics, Troubleshooting, Wiring Schematics
Page Count
Estimated Page Count:
Extensive (Specific count not provided, but described as comprehensive)
Manual Type
Type:
Factory Service and Repair Manual
Language
Language:
English
Format
Format:
PDF (Digital Document)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (all variants), Control System, Fuel Service, Emission Control, Intake, Exhaust, Cooling, Lube, Ignition, Starting, Charging, Automatic Transmission, Manual Transmission, Transfer Case (if applicable), Propeller Shaft, Drive Shaft, Differential, Axle
Chassis:
Suspension, Tire & Wheel, Brake Control, Brakes, Parking Brake, Steering Column, Power Steering
Electrical And Body:
Air Conditioning, Supplemental Restraint System (SRS), Seat Belt, Engine Immobilizer, Cruise Control, Wiper & Washer, Door Lock, Meter, Audio/Visual, Horn, Windshield/Glass/Mirror, Instrument Panel, Seats, Engine Hood/Door, Exterior & Interior, Electrical Components, Multiplex/CAN Communication
Procedures Included
Maintenance:
Scheduled Maintenance, Fluid Changes, Filter Replacements, Inspections
Repair:
Complete step-by-step repair instructions for all covered systems
Diagnostics:
Diagnostic procedures, troubleshooting guides, fault code interpretation
Technical Depth
Depth:
Factory-level detail, suitable for professional technicians and advanced DIYers
Illustrations:
Includes detailed diagrams, illustrations, and wiring schematics
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable within PDF
Print Quality
Printability:
Yes, all pages printable
Zoom Capability:
Images can be blown up and printed in enlarged copies
Binding Type
Binding:
Not Applicable (Digital Format)
Paper Type
Paper:
Not Applicable (Digital Format)
Compatibility
Operating Systems:
All Versions of Windows and Mac
Requirements
Software Required:
Adobe PDF Reader, WinZip (Free)
⚙️ Engine Specifications
Primary Engine
Engine Options:
2.5L Duratec I4, 3.0L Duratec V6, 2.5L Hybrid (all are covered by this manual)
Performance
2.5L I4 Horsepower:
Approx. 175 hp @ 6000 rpm
2.5L I4 Torque:
Approx. 172 lb-ft @ 4500 rpm
3.0L V6 Horsepower:
Approx. 240 hp @ 6300 rpm
3.0L V6 Torque:
Approx. 222 lb-ft @ 4300 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline (Regular 87 octane recommended)
🔧 Transmission
Standard
Standard Transmission:
6-speed Automatic (often referred to as 6F35)
Optional
Optional Transmission:
Continuously Variable Transmission (CVT) for Hybrid models
Features
Transmission Control:
Electronic control with torque converter lock-up
📐 Dimensions
Exterior
Length:
Approx. 191.7 inches (4869 mm)
Width:
Approx. 72.4 inches (1839 mm)
Height:
Approx. 58.0 inches (1473 mm)
Wheelbase:
Approx. 107.4 inches (2728 mm)
Interior
Passenger Volume:
Approx. 102.8 cu ft (2909 L)
Cargo
Trunk Volume:
Approx. 16.0 cu ft (453 L) for gasoline models
Weights
Curb Weight:
Varies by engine and trim (e.g., 2.5L I4: ~3,300-3,400 lbs)
🛡️ Safety Features
Ratings
NHTSA Overall Rating:
Typically 5-Star (refer to specific model year ratings for precise data)
IIHS Top Safety Pick:
Yes (for many configurations)
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Standard Traction Control (TCS)
Stability Control:
Standard Electronic Stability Control (ESC)
Passive Features
Airbags:
Front airbags, front side-impact airbags, overhead curtain airbags
Seatbelts:
3-point active restraints with pretensioners and load limiters
💡 Technology Features
Infotainment
Infotainment System:
Available SYNC voice-activated communications and entertainment system
Audio Options:
Ford Premium Audio System, SiriusXM Satellite Radio
Driver Assistance
Cruise Control:
Standard Cruise Control
Parking Assist:
Available Rear Parking Sensors
Connectivity
Bluetooth:
Available Bluetooth for hands-free calling and audio streaming via SYNC
Usb Port:
Available USB port for media playback and device charging
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 to 7,500 miles (or as indicated by the Intelligent Oil-Life Monitor)
Tire Rotation:
Every 5,000 to 7,500 miles
Engine Air Filter:
Inspect every 15,000 miles, replace as needed (or per monitor)
Cabin Air Filter:
Replace every 15,000 to 30,000 miles, depending on conditions
Fluid Specifications
Engine Oil:
SAE 5W-20, API SN certified (e.g., Motorcraft SAE 5W-20 Synthetic Blend)
Transmission Fluid:
Mercon LV Automatic Transmission Fluid (for 6F35)
Coolant:
Ford Premium Engine Coolant (VC-5A) or equivalent, 50/50 mixture with distilled water
Known Issues
Transmission Issues:
Some reports of rough shifting or hesitation in the 6F35 automatic transmission, often addressed by software updates or fluid changes.
Suspension Components:
Wear on front suspension components like control arm bushings and sway bar links over time.
Evaporative Emission System:
Potential for EVAP system leaks (e.g., faulty purge valve or vent solenoid), leading to check engine lights.
📚 Vehicle History
Brand Heritage
Ford Legacy:
Ford Motor Company has a long history of producing reliable and innovative vehicles since its founding in 1903.
Model Evolution
Fusion Introduction:
The Ford Fusion was introduced for the 2006 model year as a successor to the Ford Taurus.
2010 Redesign:
The 2010 model year saw a significant redesign, which carried into the 2012 model year. This generation adopted Ford's new design language and platform sharing with Mazda.
Production
Assembly Location:
Flat Rock, Michigan, USA
🏆 Awards & Recognition
Recognitions
IIHS Recognition:
The 2012 Ford Fusion received the Insurance Institute for Highway Safety's (IIHS) Top Safety Pick award, indicating good performance in crash tests.
Consumer Reports Ratings:
Generally received good ratings from consumer publications for reliability and performance in its class.
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