Harley Davidson Softail 2012 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: Softail Year: 2012 Category: Motorcycle Product Type: Factory Service Repair Manual 👋 Introduction Market Position Target Audience: Harley-Davidson owners, independent repair shops, motorcycle...

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Mots clés: 2012 Harley Davidson Misc Motorcycle Motorcycles Softail

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Description

🏷️ Basic Information

Identification

Make:

Harley-Davidson

Model:

Softail

Year:

Category:

Motorcycle

Product Type:

Factory Service Repair Manual

👋 Introduction

Market Position

Target Audience:

Harley-Davidson owners, independent repair shops, motorcycle technicians

Value Proposition:

Provides authoritative, factory-level repair and maintenance information to ensure optimal performance and longevity of the 2012 Softail

Competitive Analysis

Differentiation:

Official factory content ensures accuracy and completeness, surpassing aftermarket generic guides

Key Features

Accuracy:

Directly from Harley-Davidson's official documentation

Completeness:

Covers all systems and procedures for the 2012 Softail model range

Usability:

Searchable PDF format allows for quick access to specific information

📋 Manual Details

Coverage Areas

Engine Coverage:

All 2012 Softail engine variants, including Twin Cam 103B

Drivetrain Coverage:

Primary drive, clutch, transmission, final drive

Chassis Coverage:

Frame, suspension (front and rear), wheels, tires, brakes, steering

Electrical Coverage:

Ignition, starting system, charging system, lighting, instruments, accessories, diagnostics

Bodywork Coverage:

Fuel tank, fenders, seat, handlebars, controls, exhaust system

Page Count

Estimated Pages:

Hundreds (specific count varies by print/digital version, but designed for comprehensive coverage)

Manual Type

Type:

Factory Service Repair Manual

Language

Language:

English

Format

Format:

Downloadable PDF

📖 Manual Coverage

Systems Covered

Engine Systems:

Engine assembly/disassembly, lubrication, cooling, fuel delivery, emissions control, engine diagnostics

Transmission Systems:

Clutch system, gearbox components, shift mechanisms, primary drive assembly

Brake Systems:

Hydraulic system, caliper service, rotor specifications, brake fluid replacement

Suspension Steering:

Front fork service, rear shock absorber replacement, steering head bearing maintenance

Electrical Ignition:

Ignition system troubleshooting, sensor identification, wiring diagrams, ECM diagnostics

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, chain/belt adjustment, spark plug service, brake checks

Diagnostic Procedures:

Troubleshooting guides for common and intermittent faults, DTC (Diagnostic Trouble Code) lookup and interpretation

Repair Rebuild:

Detailed step-by-step instructions for major component overhauls and repairs

Installation Replacement:

Component replacement guides, accessory installation, specialized tool usage

Technical Depth

Depth:

Comprehensive: covers basic maintenance to complete engine and transmission rebuilds, including electrical diagnostics and troubleshooting

📊 Manual Specifications

File Format

File Type:

Searchability:

Searchable text for efficient information retrieval

Print Quality

Resolution:

High-resolution for clear diagrams and text

Printability:

Fully printable, allowing users to create a physical copy or print specific sections

Binding Type

Digital Binding:

N/A (Digital Download)

Paper Type

Digital Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Family:

Harley-Davidson Twin Cam

Displacement:

96 cubic inches (1584cc) and 103 cubic inches (1690cc) - common for 2012 Softail models

Configuration:

Air-cooled V-twin

Bore X Stroke:

Varies by specific engine variant (e.g., Twin Cam 103B: 3.875 in. x 4.375 in.)

Compression Ratio:

Varies by specific engine variant (e.g., Twin Cam 103B: 9.0:1)

Performance

Horsepower Est:

Typically in the range of 70-75 HP (exact figures vary by specific engine and tuning)

Torque Est:

Typically in the range of 95-100 lb-ft (exact figures vary by specific engine and tuning)

Fuel System

Injection Type:

Electronic Sequential Port Fuel Injection (ESPFI) - Harley-Davidson's proprietary system

Fuel Type:

Unleaded gasoline, minimum 91 octane (RON+MON)/2

Oil Specifications

Engine Oil Type:

Harley-Davidson Genuine V-Twin 20W-50 Synthetic (or equivalent meeting Harley-Davidson specification)

Primary Chain Case Oil:

Harley-Davidson Genuine Formula+ Transmission & Primary Chain Lubricant (or equivalent)

Transmission Oil:

Harley-Davidson Genuine Formula+ Transmission & Primary Chain Lubricant (or equivalent)

🔧 Transmission

Standard

Type:

6-speed Cruise Drive

Gear Ratios:

Specific ratios detailed in the manual (e.g., 1st: 9.313, 2nd: 6.419, 3rd: 4.773, 4th: 3.816, 5th: 3.141, 6th: 2.790)

Clutch Type:

Hydraulically actuated, multi-plate wet clutch

Features

Drive Type:

Belt final drive

Primary Drive:

Primary chain with compensator sprocket and clutch

📐 Dimensions

Exterior

Wheelbase:

Varies by specific Softail model (e.g., approx. 64.5-66.5 inches)

Length:

Varies by specific Softail model (e.g., approx. 90-92 inches)

Weights

Dry Weight:

Varies by specific Softail model (e.g., approx. 650-700 lbs)

Gross Vehicle Weight Rating:

Specified by VIN and model, typically around 1000-1050 lbs

Wheels Tires

Front Tire Size:

Varies by model (e.g., MT90B16, 130/70B18)

Rear Tire Size:

Varies by model (e.g., MU85B16, 180/65B16)

Wheel Type:

Spoked or Cast Aluminum (model dependent)

🛡️ Safety Features

Ratings

Crash Test Ratings:

N/A (Motorcycles are not subject to the same standardized crash testing as automobiles)

Active Features

Braking System:

Hydraulic disc brakes, front and rear. Some models may offer ABS as an option.

Passive Features

Lighting:

Halogen headlight, LED taillight/stoplight, incandescent turn signals

💡 Technology Features

Infotainment

Instrumentation:

Analog speedometer, tachometer, fuel gauge, gear indicator, warning lights. Some models may feature a basic LCD display.

Driver Assistance

ABS Availability:

Anti-lock Braking System (ABS) was an optional feature on many 2012 Softail models, detailed in the manual.

Connectivity

Diagnostic Interface:

Serial Data Link (SDL) port for connection with diagnostic tools (e.g., H-D Dealer Diagnostic Software)

🔧 Maintenance

Service Intervals

Initial Service:

1,000 miles (or as specified by the owner's manual)

Subsequent Service:

Every 5,000 miles or annually, whichever comes first (for routine checks and oil changes)

Major Service:

Detailed intervals for component checks (e.g., valve adjustments, primary drive inspection) at higher mileage points (e.g., 10,000, 20,000 miles)

Fluid Specifications

Engine Oil Capacity:

Approx. 3.5-4.0 quarts (refer to manual for exact capacity based on model variant and oil filter change)

Primary Chain Case Capacity:

Approx. 2.5-2.8 quarts

Transmission Oil Capacity:

Approx. 1.0 quart

Brake Fluid Type:

DOT 4 (for hydraulic clutch and brake systems)

Known Issues

Common Wear Items:

Clutch plates, brake pads, tires, primary drive chain/belt, suspension bushings.

Potential Electrical:

Intermittent issues with sensors, charging system components, or CAN bus communication can occur over time and are detailed in the troubleshooting section.

📚 Vehicle History

Brand Heritage

Legacy:

Harley-Davidson, founded in 1903, has a long and storied history of producing iconic American motorcycles known for their V-twin engines and distinctive styling.

Model Evolution

Softail Lineage:

The Softail platform, introduced in 1983, is characterized by its hidden rear suspension designed to mimic the appearance of a hardtail frame, providing a classic look with modern ride comfort.

Production

Manufacturing Location:

Primarily United States (York, Pennsylvania and Milwaukee, Wisconsin facilities)

🏆 Awards & Recognition

Recognitions

Brand Awards:

Harley-Davidson motorcycles consistently receive accolades for their design, rider experience, and customization potential, although specific awards for individual model years are less common in formal automotive reviews.