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KIA Sportage 2012 OEM Service Repair Manual

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🏷️ Basic Information Identification Make: Kia Model: Sportage Year: 2012 Generation Generation Designation: Third Generation (SL) Codes Platform Code: EL 👋 Introduction Market Position Vehicle Segment: Compact Crossover SUV Target...
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Mots clés: 2012 Car Cars Kia Misc Sportage
KIA Sportage 2012 OEM Service Repair Manual
🏷️ Basic Information
Identification
Make:
Kia
Model:
Sportage
Year:
2012
Generation
Generation Designation:
Third Generation (SL)
Codes
Platform Code:
EL
👋 Introduction
Market Position
Vehicle Segment:
Compact Crossover SUV
Target Audience:
Families, active individuals, those seeking utility and modern styling.
Competitive Analysis
Key Competitors:
Honda CR-V, Toyota RAV4, Ford Escape, Mazda CX-5, Hyundai ix35/Tucson.
Differentiation:
Often praised for its bold styling, generous feature set for the price, and strong value proposition.
Key Features
Design:
Distinctive 'tiger nose' grille, sculpted body lines, available panoramic sunroof.
Powertrain Options:
Choice of efficient 2.4L or powerful 2.0L turbocharged engines.
Interior Features:
Spacious cabin, user-friendly controls, available premium audio and navigation.
📋 Manual Details
Coverage Areas
Primary Engines Covered:
2.4L GDI (Theta II) and 2.0L Turbo GDI (Theta II)
Transmission Types Covered:
6-speed automatic, 6-speed manual
Drivetrain Types Covered:
Front-Wheel Drive (FWD), All-Wheel Drive (AWD)
Page Count
Estimated Page Count:
1500+
Manual Type
Manual Classification:
Factory Service Workshop Manual (FSM)
Language
Language:
English
Format
Digital Format:
PDF (Downloadable)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete overhaul, disassembly, assembly, diagnosis, and repair of 2.4L Theta II and 2.0L Turbo Theta II engines.
Engine Management:
Fuel injection, ignition system, emissions control, engine control module (ECM) diagnosis and programming.
Transmission:
Diagnosis, repair, and overhaul procedures for the 6-speed automatic and manual transmissions.
Drivetrain AWD:
Service and repair of the Dynamax AWD system, including transfer case and rear differential.
Suspension Steering:
Front and rear suspension systems, steering rack, power steering system, alignment procedures.
Brakes:
Brake system diagnosis, repair, ABS/ESC system, hydraulic components, parking brake.
Electrical System:
Wiring diagrams, battery, charging system, starting system, lighting, power accessories.
Body Exterior:
Body panel repair, doors, hood, tailgate, bumpers, glass replacement, weather stripping.
Body Interior:
Interior trim removal and installation, seats, dashboard, HVAC system components.
HVAC:
Air conditioning system diagnosis, refrigerant handling, climate control system repair.
Safety Systems:
Airbag system diagnosis and repair, seat belt mechanisms.
Procedures Included
Scheduled Maintenance:
Detailed maintenance schedules and procedures for all intervals.
Troubleshooting:
Comprehensive diagnostic flowcharts and symptom-based troubleshooting guides.
Repair And Rebuild:
Step-by-step repair and overhaul procedures for all major vehicle components.
Torque Specifications:
Precise torque values for all fasteners and critical assembly points.
Diagnostic Trouble Codes:
Listing and explanation of diagnostic trouble codes (DTCs) and their resolution.
Wiring Diagrams:
Detailed, system-specific electrical wiring diagrams for accurate diagnosis and repair.
Technical Depth
Depth Of Coverage:
Complete factory-level diagnostic, repair, and overhaul procedures.
Diagnostic Capability:
Advanced diagnostic strategies and component testing for all electronic systems.
Rebuild Procedures:
Detailed instructions for rebuilding major mechanical assemblies like engines and transmissions.
📊 Manual Specifications
File Format
Digital File Type:
PDF
Searchability:
Searchable text for quick information retrieval.
Printability:
Printable pages for on-site use.
Print Quality
Image Resolution:
High-resolution images and diagrams for clarity.
Binding Type
Binding Description:
N/A (Digital Download)
Paper Type
Paper Description:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine 1 Variant:
2.4L GDI Inline-4 (Theta II G4KC)
Engine 1 Displacement:
2359 cc
Engine 1 Bore X Stroke:
88.0 mm x 97.0 mm
Engine 1 Compression Ratio:
11.5:1
Engine 1 Horsepower:
176 hp @ 6000 rpm (approx.)
Engine 1 Torque:
169 lb-ft @ 4000 rpm (approx.)
Engine 2 Variant:
2.0L Turbo GDI Inline-4 (Theta II G4KH)
Engine 2 Displacement:
1998 cc
Engine 2 Bore X Stroke:
86.0 mm x 86.0 mm
Engine 2 Compression Ratio:
10.2:1
Engine 2 Horsepower:
260 hp @ 6000 rpm (approx.)
Engine 2 Torque:
269 lb-ft @ 1750-4500 rpm (approx.)
Fuel System
Fuel Delivery:
Gasoline Direct Injection (GDI)
Fuel Type:
Unleaded gasoline
Recommended Octane:
87 AKI (for 2.4L), 91 AKI recommended for 2.0T for optimal performance.
🔧 Transmission
Standard
Standard Transmission:
6-speed automatic transmission (A6GF1 for 2.4L, 6T40/45 equivalent for 2.0T in some markets)
Optional
Optional Transmission:
6-speed manual transmission (M6CF2)
Features
Transmission Features Automatic:
Electronically controlled, driver-adaptive shift logic, manual mode.
Transmission Features Manual:
Standard clutch operation, robust design.
Fluid Specifications
Automatic Transmission Fluid Type:
Kia ATF SP-IV or equivalent.
Fluid Capacities
Automatic Transmission Fluid Capacity:
Approx. 7.5 liters (15.8 US quarts) for a complete fill.
📐 Dimensions
Exterior
Length:
174.0 inches (4420 mm)
Width:
72.0 inches (1829 mm)
Height:
65.2 inches (1656 mm)
Wheelbase:
103.9 inches (2640 mm)
Interior
Passenger Volume:
Approx. 99.9 cu ft (2829 L)
Cargo
Cargo Volume Behind Rear Seats:
Approx. 26.1 cu ft (739 L)
Cargo Volume With Rear Seats Folded:
Approx. 60.3 cu ft (1707 L)
Weights
Curb Weight FWD 2.4L:
Approx. 3459 lbs (1569 kg)
Curb Weight AWD 2.4L:
Approx. 3600 lbs (1633 kg)
Gross Vehicle Weight Rating Gvwr:
Approx. 4630 lbs (2100 kg) for 2.4L AWD models.
Towing Capacity:
Up to 2000 lbs (907 kg) when properly equipped.
🛡️ Safety Features
Ratings
IIHS Crash Test Rating:
Good in front-offset, side, rear, and roof strength tests (2012 model year).
NHTSA Overall Safety Rating:
4 out of 5 stars (for models with specific configurations).
Active Features
Active Safety Systems:
Electronic Stability Control (ESC), Traction Control System (TCS), Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Hill Start Assist Control (HAC), Downhill Brake Control (DBC) (AWD models).
Passive Features
Passive Safety Features:
Front airbags, front side-mounted airbags, side curtain airbags (front and second row), active front headrests.
💡 Technology Features
Infotainment
Infotainment System:
Available UVO infotainment system (later trims), Bluetooth connectivity, USB/Aux input, optional navigation system.
Driver Assistance
Driver Assistance Features:
Standard features like ABS, ESC, TCS. Advanced features like rearview camera and parking sensors were optional on certain trims.
Connectivity
Connectivity Options:
SiriusXM Satellite Radio, USB/Auxiliary audio inputs, Bluetooth hands-free calling and audio streaming.
🔧 Maintenance
Service Intervals
Oil And Filter Change Interval:
Every 7,500 miles (12,000 km) or 12 months, whichever comes first. Severe driving conditions may require more frequent changes.
Engine Air Filter Replacement Interval:
Inspect every 7,500 miles (12,000 km), replace every 30,000 miles (48,000 km) or as needed.
Cabin Air Filter Replacement Interval:
Inspect every 7,500 miles (12,000 km), replace every 15,000 miles (24,000 km) or as needed.
Spark Plug Replacement Interval 2.4L:
Iridium spark plugs: 105,000 miles (168,000 km).
Spark Plug Replacement Interval 2.0T:
Iridium spark plugs: 60,000 miles (96,000 km) due to turbocharging.
Transmission Fluid Change Interval Automatic:
Check level at every oil change. Replacement recommended every 60,000 miles (96,000 km), especially for severe use.
Coolant Replacement Interval:
Initial replacement at 105,000 miles (168,000 km) or 5 years, then every 52,500 miles (84,000 km) or 3 years thereafter.
Fluid Specifications
Engine Oil Specifications:
API SN or higher, ILSAC GF-5, SAE 0W-20 viscosity grade.
Engine Oil Capacity 2.4L:
Approx. 4.7 US quarts (4.4 liters) with filter.
Engine Oil Capacity 2.0T:
Approx. 5.1 US quarts (4.8 liters) with filter.
Coolant Type:
Long-life antifreeze coolant (ethylene glycol based), typically a pre-diluted 50/50 mix of quality coolant and distilled water.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Known Issues
Common Issue Engine 2.4L:
Potential for oil consumption in some engines (monitor oil level), knocking or rattling noises under acceleration can sometimes indicate issues with variable valve timing (VVT) system.
Common Issue Engine 2.0T:
Turbocharger issues can arise if not maintained properly (e.g., oil changes), carbon buildup on intake valves can affect performance and fuel economy.
Common Issue Transmission:
Some reports of rough shifting or delayed engagement in the automatic transmission, particularly at higher mileage. Software updates or internal repairs may be necessary.
Common Issue Suspension Steering:
Premature wear of suspension components like bushings or ball joints, especially in vehicles driven in harsh climates or on poor roads.
Common Issue Electrical:
Occasional reports of minor electrical glitches, such as issues with infotainment system responsiveness or power window operation.
📚 Vehicle History
Brand Heritage
Kia History:
Kia Motors Corporation, founded in 1944, is a South Korean automobile manufacturer with a significant global presence, known for its value-oriented vehicles and increasing focus on design and technology.
Model Evolution
Sportage First Generation:
Launched in 1993, based on Mazda Bongo platform, body-on-frame SUV.
Sportage Second Generation:
Launched in 2004, unibody construction, shared platform with Hyundai Tucson.
Sportage Third Generation Sl:
Launched in late 2009 for the 2010 model year, significantly redesigned with a focus on modern styling and improved driving dynamics. The 2012 model is part of this generation.
Production
Production Locations Sl Generation:
Primary assembly in Gwangmyeong, South Korea; also produced in Slovakia (Zilina) and China (Yueda Kia).
🏆 Awards & Recognition
Recognitions
IIHS Top Safety Pick:
Awarded IIHS Top Safety Pick for the 2012 model year, signifying good performance in crash tests.
Other Industry Awards:
Various automotive publications have recognized the Sportage for its styling, value, and overall competence within the compact SUV segment during its generation.
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