Mazda Demio 2012 Workshop Service Repair Manual

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The Mazda Demio, a subcompact hatchback from the DE Series, was produced in 2012. Known for its engaging driving dynamics, a hallmark of Mazda's philosophy, this model also emphasizes fuel...

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Distributeur:

UGS: 67145

Mots clés: 2012 Car Cars Demio Mazda Misc

Variantes de produits

Description

The Mazda Demio, a subcompact hatchback from the DE Series, was produced in 2012. Known for its engaging driving dynamics, a hallmark of Mazda's philosophy, this model also emphasizes fuel efficiency and practical interior space within its compact exterior. It competed in a segment with notable vehicles such as the Toyota Yaris and Honda Fit, offering a blend of sporty handling and everyday usability that made it a popular choice for urban driving and beyond. This comprehensive Workshop Service Repair Manual provides detailed information for the 2012 Mazda Demio. It covers all essential aspects of vehicle maintenance and repair, including in-depth engine diagnostics, complete transmission repair procedures, full coverage of electrical systems, detailed suspension and steering guidance, in-depth analysis of braking systems, and extensive coverage of body and interior components. The manual also includes scheduled and ad-hoc maintenance procedures, system-specific troubleshooting guides, and factory-level technical detail, making it an indispensable resource for owners and technicians.

🏷️ Basic Information

Identification

Make:

Mazda

Model:

Demio

Year:

Chassis Code:

DE Series

Market Segment:

Subcompact Hatchback

👋 Introduction

Market Position

Positioning:

The Mazda Demio (also known as Mazda2 in some markets) is a strong contender in the subcompact segment, known for its sporty handling and fuel efficiency.

Competitive Analysis

Competitors:

Competed against vehicles like the Toyota Yaris, Honda Fit, Ford Fiesta, and Hyundai i20.

Key Features

Handling:

Mazda's 'Jinba Ittai' (horse and rider as one) philosophy translates to engaging driving dynamics, even in this smaller segment.

Fuel Economy:

Emphasis on efficient powertrains and lightweight construction contributed to excellent MPG figures.

Practicality:

Compact exterior dimensions combined with surprisingly spacious interior and versatile cargo capacity.

📋 Manual Details

Coverage Areas

Engine Diagnostics:

Comprehensive

Transmission Repair:

Complete

Electrical Systems:

Full Coverage

Suspension And Steering:

Detailed Procedures

Braking Systems:

In-depth Analysis

Body And Interior:

Extensive Coverage

Maintenance Procedures:

Scheduled and Ad-hoc

Troubleshooting Guides:

System-specific

Page Count

Estimated Pages:

High (Hundreds)

Manual Type

Type:

Workshop Service Repair Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Powertrain:

Engine, Transmission, Drivetrain

Chassis:

Suspension, Steering, Brakes, Wheels, Tires

Electrical:

ECU, Lighting, Audio, HVAC, SRS, Body Control Modules

Bodywork:

Exterior Panels, Interior Trim, Glass, Doors, Seats

Procedures Included

Routine Maintenance:

Oil Changes, Filter Replacements, Spark Plugs

Component Replacement:

Alternator, Starter, Water Pump, Brake Pads, Clutch

Diagnostic Testing:

OBD-II Scans, Sensor Testing, Circuit Analysis

Calibration And Adjustment:

Throttle Body, TPS, ABS Sensors

Torque Specifications:

Engine, Chassis, Wheel Fasteners

Wiring Diagrams:

Comprehensive Electrical Schematics

Technical Depth

Depth:

Factory-level detail for diagnosis, repair, and overhaul.

📊 Manual Specifications

File Format

File Type:

Print Quality

Printability:

High-resolution, suitable for printing individual pages or the entire manual.

Binding Type

Binding Recommendation:

Digital download allows for custom binding based on user needs.

Paper Type

Paper Recommendation:

Standard printer paper for digital copies.

⚙️ Engine Specifications

Primary Engine

Engine Code:

MZR ZJ-VE (typically)

Displacement:

1.3L / 1349cc

Configuration:

Inline 4-cylinder, DOHC, 16-valve

Bore X Stroke:

71.0 mm x 83.0 mm (typical)

Compression Ratio:

9.5:1 to 10.5:1 (variant dependent)

Horsepower:

Approximately 84-90 PS (62-66 kW; 83-89 hp) at 5800-6000 rpm (depending on market and specific tune)

Torque:

Approximately 118-123 Nm (87-91 lb-ft) at 4000-4500 rpm (depending on market and specific tune)

Performance

Redline:

Approximately 6500 rpm

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI) - Multi-point

Fuel Type:

Unleaded Gasoline (Petrol)

Recommended Octane:

91 (RON+MON)/2, or higher

Fluid Capacities

Engine Oil Capacity:

Approx. 3.7 Liters (3.9 US Quarts) with filter change

Fluid Specifications

Engine Oil Grade:

SAE 0W-20 or 5W-30 API SN, ILSAC GF-5 or equivalent

🔧 Transmission

Standard

Type:

5-Speed Manual Transmission

Optional

Type:

4-Speed Automatic Transmission (with or without Sport Mode)

Features

Automatic Transmission:

Selectable Sport Mode on some variants for more responsive acceleration.

Fluid Capacities

Manual Transmission Oil Capacity:

Approx. 1.6 Liters (1.7 US Quarts)

Automatic Transmission Fluid Capacity:

Approx. 3.6 Liters (3.8 US Quarts) for drain and fill

Fluid Specifications

Manual Transmission Oil Grade:

API GL-4 SAE 75W-80 or 75W-90

Automatic Transmission Fluid Type:

Mazda ATF JWS3317 or equivalent Dexron III/VI

📐 Dimensions

Exterior

Length:

Approx. 3,900 - 3,970 mm (153.5 - 156.3 in)

Width:

Approx. 1,670 - 1,690 mm (65.7 - 66.5 in)

Height:

Approx. 1,525 - 1,535 mm (60.0 - 60.4 in)

Wheelbase:

Approx. 2,490 mm (98.0 in)

Interior

Passenger Volume:

Approx. 2,600 - 2,700 Liters (91.8 - 95.3 cu ft) - Varies by market and configuration.

Cargo

Cargo Volume:

Approx. 250 Liters (8.8 cu ft) with rear seats up, expandable with seats folded.

Weights

Curb Weight:

Approx. 950 - 1,050 kg (2,094 - 2,315 lbs) - Varies by transmission and trim.

🛡️ Safety Features

Ratings

Jncsa Crash Safety Rating:

Likely 4 or 5 stars (Japanese NCAP - New Car Assessment Program) for front impact.

Euro Ncap Crash Safety Rating:

Likely 4 or 5 stars (for Euro-spec Mazda2) depending on equipment level.

Active Features

Standard Anti-lock Braking System

Electronic Brake-force Distribution (EBD)

Brake Assist:

Emergency Brake Assist (BA) on some models

Traction Control:

Traction Control System (TCS) available on higher trims or optional

Stability Control:

Dynamic Stability Control (DSC) available on higher trims or optional

Passive Features

Airbags:

Front driver and passenger airbags standard, side and curtain airbags optional on certain trims.

Seatbelts:

Pretensioner and load-limiter equipped seatbelts, ISOFIX child seat anchors.

💡 Technology Features

Infotainment

Audio System:

Standard AM/FM radio with CD player and auxiliary input. Higher trims may feature more speakers or MP3 compatibility.

Navigation:

Optional factory navigation system available on certain higher-spec models.

Driver Assistance

Cruise Control:

Available on some models, particularly those with automatic transmission.

Connectivity

Bluetooth:

Optional Bluetooth hands-free connectivity available on select trims.

🔧 Maintenance

Service Intervals

Oil And Filter Change:

Every 10,000 km (6,200 miles) or 12 months, whichever comes first. Consult manual for specific driving conditions.

Air Filter Replacement:

Every 20,000 km (12,500 miles) or 24 months.

Spark Plug Replacement:

Every 80,000 - 100,000 km (50,000 - 60,000 miles) for iridium type plugs, check manual for specific type and interval.

Brake Fluid Replacement:

Every 30,000 km (18,600 miles) or 24 months.

Coolant Replacement:

Initial at 160,000 km (100,000 miles), then every 80,000 km (50,000 miles) or 4 years.

Fluid Specifications

Brake Fluid Type:

DOT 3 or DOT 4

Coolant Type:

Mazda Super Long Life Coolant (Blue) or equivalent ethylene glycol-based coolant with organic acid technology.

Known Issues

Ignition Coils:

Occasional reports of failing ignition coils leading to misfires, particularly on higher mileage vehicles.

Suspension Bushings:

Wear on suspension bushings can lead to knocking noises and degraded handling over time.

Evaporative Emissions Control System:

Issues with the EVAP system, such as a faulty purge valve or vent solenoid, can trigger check engine lights.

Cabin Air Filter Replacement:

Regular replacement is recommended to maintain cabin air quality, often overlooked.

📚 Vehicle History

Brand Heritage

Mazda Philosophy:

Mazda's commitment to driving pleasure, reliability, and distinctive styling.

Model Evolution

Demio Legacy:

The Demio is a long-standing model for Mazda in its domestic market, known for its practicality and affordability.

Third Generation Debut:

The DE series Demio was introduced in 2007 and updated for the 2012 model year, featuring minor styling tweaks and equipment revisions.

Production

Manufacturing Location:

Primary production in Japan, with potential assembly in other regions for specific markets.

🏆 Awards & Recognition

Recognitions

Car Of The Year Japan:

The third-generation Demio/Mazda2 was a finalist for the 2008 Car of the Year Japan award.

European Car Of The Year:

The Mazda2 (Demio in Japan) was a finalist for the European Car of the Year award in 2008.