Engine And Transmission:
Top-side components, left-side components, right-side components, center crankcase, engine/transmission oil and filter, removal and installation procedures.
Fuel Lubrication And Cooling:
Electronic Fuel Injection (EFI), gas tank, hoses, oil filter/pump, oil cooler, liquid cooling system, radiator, thermostat, fans, water pump, fuel pump/sensor.
Electrical System:
Battery, RPM limiter, electrical components testing, accessory receptacle, brakelight switch, ECT sensor, fan motor, PDM, ignition coil, EFI sensors, speed sensor, EPS, ignition switch, headlight switch, drive select switch, reverse override switch, front drive actuator, stator coil/CKP sensor, starter motor/relay, ECM, regulator/rectifier, headlights, taillight, ignition timing, tilt sensor, TPS, diagnostic trouble codes (DTCs).
Drive System:
Front drive actuator, front differential, drive axles, rear gear case, hub, hydraulic brake caliper, troubleshooting.
Suspension:
Shock absorbers, front A-arms, rear trailing arms, wheels and tires, troubleshooting.
Steering Frame And Controls:
Electronic Power Steering (EPS), rack and pinion assembly, steering wheel, steering shaft, steering knuckles, front wheel alignment, hood, rear body panel, accelerator pedal, shift lever/cable, LCD gauge, exhaust system, cargo box, seats, troubleshooting.
Maintenance:
Periodic maintenance, tune-up, maintenance chart, lubrication points, air filter, valve/tappet clearance, compression testing, spark plugs, muffler/spark arrester, brake system maintenance.
Diagnostics And Troubleshooting:
Extensive troubleshooting tables for engine, fuel/lubrication/cooling, electrical system, drive system, suspension, and steering/frame/controls. Diagnostic Trouble Codes (DTCs) covered.
Repair And Rebuild:
Step-by-step instructions for disassembly, servicing, and reassembly of all major vehicle components, including engine, transmission, differential, and electrical systems.
Technical Adjustments:
Valve/tappet clearance, brake system adjustments, front wheel alignment.
Depth:
Expert-level detail, mirroring information used by professional technicians. Includes detailed pictures, illustrations, wiring diagrams, and troubleshooting tables for perfect results.
Engine Types Covered:
Covers 500cc, 700cc, and 1000cc engine variants used in the specified models.
Performance Details:
Details on engine overhaul, top-side, left-side, right-side, and center crankcase components are provided for comprehensive performance restoration.
Fuel System Type:
Electronic Fuel Injection (EFI) system specifics are covered, including EFI sensors, fuel pump, and fuel tank.
Lubrication System Details:
Covers engine/transmission oil, oil filter, oil pump, and oil cooler servicing.
Cooling System Details:
Liquid cooling system, radiator, thermostat, fans, water pump, and engine coolant temperature (ECT) sensor servicing.
Periodic Maintenance Chart:
A dedicated Periodic Maintenance Chart is included to guide regular servicing.
Lubricants And Fluids:
Guidance on Gasoline, Oil, and Lubricant specifications is provided.
Engine Oil:
Specifics on engine/transmission oil and filter replacement.
Differential Fluid:
Covers front differential and rear drive lubricant servicing.
Troubleshooting Guidance:
Extensive troubleshooting sections for all major systems to address common and uncommon issues.
Tune Up Procedures:
Detailed procedures for tune-ups, including spark plug service, valve clearance checks, and filter replacements.
Storage Procedures:
Includes preparation for storage and preparation after storage procedures.