Husqvarna TC 250R 2013 Workshop Service Manual

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UGS: 78756

Mots clés: 2013 Husqvarna Misc Motorcycle Motorcycles TC 250R

Variantes de produits

Description

The TC 250R is a high-performance off-road motorcycle designed for the demanding world of motocross and enduro riding. Produced in 2013, this model represents a significant period in its evolution, blending its rich Swedish racing heritage with engineering influences from its ownership by BMW Motorrad. Known for its potent four-stroke, single-cylinder engine delivering approximately 40-45 horsepower, the TC 250R is engineered for competitive performance, featuring premium components like advanced suspension systems and a robust chromoly steel frame. Its design prioritizes agility, power delivery, and handling, making it a formidable machine for racing enthusiasts and serious off-road riders. This comprehensive workshop service manual provides detailed guidance for the maintenance, repair, and overhaul of the 2013 TC 250R. Covering all essential systems including the engine, transmission, chassis, suspension, brakes, and electrical components, this manual offers step-by-step instructions, diagnostic procedures, and technical specifications. It is an indispensable resource for owners, mechanics, and technicians seeking to ensure the optimal performance, reliability, and longevity of their TC 250R. The manual includes routine maintenance schedules, troubleshooting guides for common issues, and detailed information on component rebuilds, all presented in English for clarity and ease of use.

🏷️ Basic Information

Identification

Make:

Husqvarna

Model:

TC 250R

Year:

Vehicle Type:

Off-road Motorcycle (Motocross/Enduro)

Codes

Vin Decoder Engine Code:

Varies by specific engine variant; typically a 5 or 6 character alphanumeric code.

Generation

Model Generation:

This era represents a key period for Husqvarna's development post-BMW acquisition.

👋 Introduction

Market Position

Segment:

Performance Motocross/Enduro Motorcycle

Target Audience:

Motocross and enduro racing enthusiasts, serious off-road riders, mechanics.

Competitive Analysis

Key Competitors:

KTM 250 EXC/SX, Yamaha YZ250F, Honda CRF250R, Kawasaki KX250F, Suzuki RM-Z250.

Key Features

Performance Focus:

Designed for competitive off-road riding with a focus on power, handling, and suspension performance.

Heritage:

Husqvarna's long history in off-road racing, particularly its Swedish roots.

Technical Advancements:

Often featured premium components like Öhlins suspension (depending on specific trim/options), advanced chassis design.

📋 Manual Details

Coverage Areas

Language:

English

Format:

PDF Download

Page Count

Estimated Page Count:

300-500 pages (typical for comprehensive workshop manuals)

Manual Type

Manual Type:

Workshop Service Manual

📖 Manual Coverage

Systems Covered

Engine:

Complete engine overhaul, disassembly, assembly, lubrication, cooling system, fuel system (carburetor), ignition system, exhaust system.

Transmission:

Gearbox disassembly, assembly, clutch service, shift mechanism.

Chassis:

Frame, subframe, swingarm, linkage systems, wheel bearings, steering head bearings.

Suspension:

Front fork (Öhlins or Marzocchi depending on specification) overhaul, rear shock absorber service and adjustments, damping and spring settings.

Brakes:

Hydraulic brake system (front and rear), caliper overhaul, master cylinder service, brake pad replacement, bleeding procedures, disc inspection.

Electrical System:

Wiring diagrams, lighting system, ignition coil, stator, rectifier/regulator, battery maintenance, troubleshooting of electrical faults.

Fuel System:

Carburetor (Mikuni TMX 38mm likely) disassembly, cleaning, adjustment, jetting information, fuel tank and petcock maintenance.

Cooling System:

Radiator maintenance, coolant type, bleeding, hose inspection.

Exhaust System:

Muffler and header pipe inspection, repacking (if applicable), mounting.

Bodywork:

Plastic panel removal and installation, seat, fenders, graphics.

Procedures Included

Maintenance:

Regular servicing, oil changes, filter replacements, chain adjustment, spark plug replacement, valve clearance checks.

Troubleshooting:

Diagnostic procedures for common issues, error code interpretation (if applicable), symptom-based troubleshooting guides.

Repair:

Step-by-step instructions for component removal, repair, and reinstallation, including torque specifications and critical tolerances.

Overhaul:

Complete rebuild procedures for major components like the engine and suspension.

Diagnostics:

Electrical system diagnosis, mechanical fault finding.

Technical Depth

Depth Level:

Comprehensive (suitable for professional mechanics and experienced DIY enthusiasts)

Rebuild Capability:

Full engine and gearbox rebuilds, suspension overhauls.

Diagnostic Tools Required:

Basic hand tools, torque wrenches, multimeter, feeler gauges. Specific diagnostic tools may be mentioned for advanced issues.

📊 Manual Specifications

File Format

File Format:

Print Quality

Image Resolution:

High-resolution (typically 300dpi or higher) for clear diagrams and text.

Text Searchability:

Searchable text is standard for PDF workshop manuals, enabling quick information retrieval.

Binding Type

Binding Type:

N/A (Digital PDF Download)

Paper Type

Paper Type:

N/A (Digital PDF Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Four-stroke, single-cylinder

Displacement:

Approximately 249.4 cc (exact figure may vary slightly)

Bore X Stroke:

Typically around 76 mm x 55 mm (check manual for precise figures)

Compression Ratio:

Likely in the range of 12.5:1 to 13.5:1

Performance

Horsepower:

Estimated 40-45 hp at peak (subject to specific tuning and regulations)

Torque:

Estimated 25-28 lb-ft at peak

Fuel System

Carburetor Type:

Mikuni TMX 38mm (common for this model year and class)

Fuel Type:

Unleaded gasoline, minimum 91 octane (RON+MON)/95 RON recommended.

Cooling System

Cooling Method:

Liquid-cooled

🔧 Transmission

Standard

Transmission Type:

6-speed manual

Clutch Type:

Wet multi-plate, hydraulic actuation

Features

Gear Ratios:

Specific gear ratios provided in the manual. Typically optimized for motocross/enduro applications.

Final Drive:

Chain drive (typically 520 pitch)

Fluid Requirements

Transmission Oil:

Specific gearbox oil grade and capacity will be detailed in the manual (e.g., SAE 75W/90 or similar motorcycle-specific gear oil).

📐 Dimensions

Exterior

Wheelbase:

Approximately 1480-1500 mm (refer to manual for exact spec)

Seat Height:

Approximately 950-970 mm (unladen)

Weights

Dry Weight:

Around 100-105 kg (may vary based on equipment)

Fuel Tank Capacity:

Approximately 7-8 liters

🛡️ Safety Features

Ratings

Safety Certification:

N/A (Off-road motorcycles are not subject to the same road vehicle safety regulations)

Active Features

Braking System:

Hydraulic disc brakes front and rear, high-performance brake components.

Passive Features

Frame Construction:

Durable chromoly steel frame designed for off-road abuse.

Crash Protection:

Basic frame protection, handlebar protection is aftermarket dependent.

💡 Technology Features

Infotainment

Instrumentation:

Digital/analog combination display with speed, RPM, trip meter, and essential warning lights.

Driver Assistance

Traction Control:

Not typically equipped on motocross models of this era.

Launch Control:

Not a standard feature on this specific model.

Connectivity

No integrated GPS or connectivity features.

Engine Management

Ignition System:

Electronic ignition, CDI unit.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 10-15 hours of riding or annually, as specified in the manual.

Air Filter Cleaning:

Frequent cleaning recommended, often after every few riding sessions or daily in dusty conditions.

Valve Clearance Check:

Recommended every 20-30 hours of riding.

Chain Maintenance:

Regular cleaning, lubrication, and tension adjustment, typically every 5-10 hours.

Fluid Specifications

Engine Oil Type:

Motorcycle-specific 4-stroke engine oil, SAE 10W-40 or 15W-50 (verify manual for exact API/JASO rating and viscosity).

Coolant Type:

Ethylene glycol-based antifreeze coolant, mixed 50/50 with distilled water.

Brake Fluid:

DOT 4 or DOT 5.1 hydraulic brake fluid (check manual for specific recommendation).

Fork Oil:

Specific fork oil viscosity (e.g., SAE 5W or 7.5W) and level (oil gap) detailed in the manual.

Known Issues

Common Wear Items:

Clutch plates, piston and rings, valve guides, wheel bearings, steering head bearings, spokes, suspension seals.

Carburetor Tuning:

Can require precise jetting and adjustment for optimal performance at different altitudes and temperatures.

Cooling System Leaks:

Potential for hose leaks or radiator damage due to off-road use.

📚 Vehicle History

Brand Heritage

Founding:

Husqvarna Motorcycles was founded in Sweden in 1903.

Offroad Legacy:

Extensive history in motocross, enduro, and rally racing, with numerous world championships.

Model Evolution

Tc Lineage:

The TC series represents Husqvarna's dedicated motocross line, evolving from earlier models with significant chassis and engine updates throughout the years.

Bmw Era:

The 2013 model falls within the period when Husqvarna was owned by BMW Motorrad (2007-2013), influencing some design and engineering aspects.

Production

Manufacturing Location:

Historically Sweden, but during the BMW ownership, production may have been consolidated or influenced by BMW's manufacturing bases (e.g., Italy).

🏆 Awards & Recognition

Recognitions

Motorcycle Press Reviews:

Husqvarna models from this period generally received positive reviews for their performance and handling, often praised for their European build quality and unique character compared to Japanese competitors.

Ratings

Competitor Comparisons:

Frequently compared favorably against KTM in terms of chassis and suspension, though engine tuning might be a point of distinction.