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Husqvarna TE 310R 2013 Service Repair Manual

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The 2013 TE 310R is a performance-oriented dual-sport/enduro motorcycle designed for riders who demand capability both on and off the pavement. Featuring a liquid-cooled, four-stroke, single-cylinder engine with electronic fuel...
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Husqvarna TE 310R 2013 Service Repair Manual
The 2013 TE 310R is a performance-oriented dual-sport/enduro motorcycle designed for riders who demand capability both on and off the pavement. Featuring a liquid-cooled, four-stroke, single-cylinder engine with electronic fuel injection, this model offers precise power delivery and responsive handling. Its robust construction, high-quality adjustable suspension components, and premium hydraulic disc brakes contribute to its reputation for reliability and agility in demanding terrain. Building on a rich heritage in off-road racing, the TE 310R provides an exciting blend of performance and practicality for the discerning rider. This comprehensive Service and Repair Manual in English provides detailed guidance for the maintenance and repair of the 2013 TE 310R. It covers all essential systems, including the engine, fuel, ignition, cooling, transmission, drivetrain, suspension, brakes, and electrical systems. The manual includes step-by-step instructions for routine maintenance, troubleshooting common issues, component disassembly and assembly, and critical torque specifications. Whether you are an owner performing basic upkeep or a technician undertaking complex repairs, this manual is an indispensable resource for ensuring the optimal performance and longevity of your motorcycle.
🏷️ Basic Information
Identification
Make:
Husqvarna
Model:
TE 310R
Year:
2013
Category:
Dual-Sport / Enduro Motorcycle
Codes
Vin Prefix:
ZCG
👋 Introduction
Market Position
Category:
Performance-oriented Enduro/Dual-Sport motorcycle
Target Audience:
Enthusiast riders seeking off-road capability with street-legal compliance, focused on performance and handling
Competitive Analysis
Competitors:
KTM EXC series (250/300), Beta RR series, Yamaha WR series, Honda CRF-X series
Key Features
Engine Type:
Liquid-cooled, four-stroke, single-cylinder engine
Suspension:
High-quality, adjustable suspension components (e.g., KYB or Marzocchi forks, Sachs or WP rear shock)
Fueling:
Electronic Fuel Injection (EFI) for precise fuel delivery and throttle response
Brakes:
Premium hydraulic disc brakes for strong stopping power
Design:
Lightweight chassis, ergonomic rider triangle, race-inspired styling
📋 Manual Details
Coverage Areas
Manual Type:
Service and Repair Manual
Language:
English
Format:
PDF
Page Count
Page Count:
Estimated 300-400 pages (typical for comprehensive service manuals of this era and type)
📖 Manual Coverage
Systems Covered
Engine:
Complete engine overhaul, disassembly, assembly, tuning, troubleshooting
Fuel System:
Fuel injection system (EFI), throttle body, fuel pump, injectors, fuel lines, fuel tank, pressure regulator
Ignition System:
CDI unit, ignition coil, spark plug, wiring diagrams
Cooling System:
Radiator, cooling fan, water pump, coolant hoses, thermostat
Transmission:
Clutch (hydrostatically actuated), gearbox (6-speed), internal components, lubrication
Drivetrain:
Final drive, chain and sprockets, lubrication, adjustment
Suspension Front:
Upside-down telescopic fork (e.g., KYB or Marzocchi), adjustments (compression, rebound, preload), seal replacement, internal servicing
Suspension Rear:
Monoshock rear suspension, linkage system, shock absorber servicing, spring adjustments
Brakes Front:
Hydraulic disc brake system, caliper service, piston seals, brake pads, master cylinder, brake lines, rotor inspection and replacement
Brakes Rear:
Hydraulic disc brake system, caliper service, piston seals, brake pads, master cylinder, brake lines, rotor inspection and replacement
Electrical System:
Wiring diagrams, battery, charging system (stator, regulator/rectifier), lighting (headlight, taillight, turn signals), starter motor, fuses, relays
Frame Chassis:
Frame inspection, headstock bearings, swingarm bearings, pivot points
Bodywork:
Fairings, fenders, seat, fuel tank, plastics, removal and installation procedures
Wheels Tires:
Wheel bearing service, spoke tensioning, tire mounting and balancing, rim specifications
Procedures Included
Maintenance:
Scheduled maintenance tasks, pre-ride checks, oil changes, filter replacements, chain adjustments, brake bleeding
Troubleshooting:
Systematic diagnosis of common problems, fault finding charts, error code interpretation
Repair:
Detailed step-by-step instructions for component repair and replacement
Disassembly Assembly:
Comprehensive guides for dismantling and reassembling all major vehicle components
Torque Specifications:
Critical torque values for all fasteners to ensure proper assembly and prevent damage
Technical Depth
Depth:
Comprehensive, from routine maintenance to complete engine rebuilds and complex electrical diagnostics
Diagnostic Tools:
May include information on specific diagnostic tools or procedures, if applicable to the EFI system
📊 Manual Specifications
File Format
File Format:
PDF
Searchability:
Likely searchable text-based PDF for efficient information retrieval
Printability:
Printable pages, allowing for physical copies for workshop use
Print Quality
Quality:
High-resolution scans or original digital files ensuring clear diagrams and text
Binding Type
Binding Type:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, four-stroke, DOHC, 4-valve, single-cylinder
Displacement:
297.8 cc (approximately)
Bore X Stroke:
76 mm x 65.4 mm (typical for this engine platform)
Compression Ratio:
Typically around 12.0:1 to 13.0:1
Performance
Horsepower:
Estimated 35-40 HP (at crankshaft, depending on tuning and specific variant)
Torque:
Estimated 20-24 lb-ft (at crankshaft)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI), Keihin or Mikuni throttle body (e.g., 42mm)
Fuel Type:
Unleaded gasoline, minimum 91 octane (RON+MON)/2 (or equivalent 87 AKI)
Lubrication
Oil Type:
Synthetic motorcycle engine oil, SAE 10W-50 or 15W-50 API SG or higher, JASO MA approved
Oil Capacity:
Approximately 1.0-1.2 liters (including filter change)
🔧 Transmission
Standard
Type:
6-speed constant mesh
Clutch:
Hydraulically actuated wet multi-plate clutch
Features
Gear Ratios:
Specific gear ratios would be detailed in the manual, crucial for off-road performance tuning
Final Drive:
O-ring sealed chain, 13/52 or similar sprocket ratio (subject to change)
📐 Dimensions
Exterior
Wheelbase:
Approximately 1475 mm (58.1 inches)
Seat Height:
Approximately 960 mm (37.8 inches)
Ground Clearance:
Approximately 350 mm (13.8 inches)
Weights
Dry Weight:
Approximately 108 kg (238 lbs)
Wet Weight:
Approximately 118 kg (260 lbs) with fluids
Fuel Capacity:
Approximately 7.5 liters (1.98 US gallons)
🛡️ Safety Features
Ratings
Safety Standards:
Designed to meet relevant road-legal safety standards for motorcycles in target markets (e.g., DOT, ECE)
Active Features
Brakes:
Powerful hydraulic disc brakes (front and rear) with braided steel lines for improved feel and durability
Lighting:
Headlight, taillight, brake light, and potentially front/rear turn signals for road legality and visibility
Passive Features
Chassis Design:
Robust frame structure designed for off-road abuse and predictable handling
Ergonomics:
Designed for rider control and comfort during demanding off-road riding
💡 Technology Features
Infotainment
Dashboard:
Digital instrument cluster displaying speed, RPM, odometer, trip meter, fuel level, clock, and warning lights.
Driver Assistance
ABS:
ABS (Anti-lock Braking System) may be an optional feature on some variants, but standard on many modern dual-sports. Manual will detail its operation if equipped.
Connectivity
Connectivity Features:
No advanced connectivity features like Bluetooth or smartphone integration typical for this model year.
🔧 Maintenance
Service Intervals
Oil Change:
Every 10-15 hours of riding, or every 1000 km (600 miles), check manual for specific recommendations
Air Filter:
Clean or replace every 5-10 hours of riding, or as needed based on conditions
Spark Plug:
Inspect every 15-20 hours, replace as needed (refer to manual for type and gap)
Chain Lubrication Adjustment:
Lubricate every 500 km (300 miles) or after wet riding; adjust tension every 1000 km (600 miles) or as needed
Valve Clearance:
Inspect and adjust every 20-30 hours of riding, or annually
Fluid Specifications
Brake Fluid:
DOT 4 hydraulic brake fluid
Coolant:
Ethylene glycol based coolant, 50/50 mix with distilled water
Clutch Fluid:
DOT 4 hydraulic fluid (same as brake fluid)
Known Issues
Common Wear Items:
Clutch plates, brake pads, fork seals, wheel bearings, chain and sprockets
Potential Efi Quirks:
EFI system can sometimes be sensitive to battery voltage or require specific diagnostic procedures for tuning or fault resolution
Suspension Maintenance:
Regular servicing of forks and shock is critical for optimal performance and longevity due to demanding use
📚 Vehicle History
Brand Heritage
Brand Origin:
Husqvarna Motorcycles, originally founded in Sweden in 1689, with a long history in motorcycle production since 1903.
Motorsport Success:
Husqvarna has a rich heritage in motocross and enduro racing, with numerous championship titles.
Model Evolution
Lineage:
The TE series represents Husqvarna's line of premium four-stroke enduro motorcycles, evolving from earlier models with continuous improvements in engine technology, chassis design, and suspension.
Ownership Changes:
During this period, Husqvarna was under ownership of BMW Motorrad (2007-2013), leading to integration of some German engineering philosophies and component sourcing.
Production
Manufacturing Location:
Primarily produced in Italy during the BMW ownership era.
🏆 Awards & Recognition
Recognitions
Awards Received:
While specific awards for the 2013 TE 310R are not widely publicized, Husqvarna models are consistently recognized in industry reviews for their performance, handling, and build quality in the competitive enduro segment.
Ratings
Owner Satisfaction:
Generally high owner satisfaction among experienced off-road and dual-sport riders who appreciate its blend of power and agility.
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