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Husqvarna TXC 250R 2013 Factory Service Repair Manual

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The 2013 TXC 250R is a competition-oriented, four-stroke, single-cylinder motorcycle designed for off-road enthusiasts. With a 249.5 cc engine, it delivers performance suitable for enduro and motocross riding. Key engineering...
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Husqvarna TXC 250R 2013 Factory Service Repair Manual
The 2013 TXC 250R is a competition-oriented, four-stroke, single-cylinder motorcycle designed for off-road enthusiasts. With a 249.5 cc engine, it delivers performance suitable for enduro and motocross riding. Key engineering features include a liquid-cooled engine, a 6-speed transmission with a wet multi-plate clutch, and hydraulic disc brakes front and rear. The motorcycle's chassis is built for agility and stability, featuring robust frame construction and high-quality suspension components. Designed for demanding off-road conditions, the TXC 250R emphasizes rider control and optimal performance, reflecting a long heritage in off-road motorcycling. This factory service repair manual provides comprehensive guidance for the maintenance, troubleshooting, and repair of the 2013 TXC 250R. It covers all major systems, including the engine, fuel system, ignition, cooling, lubrication, transmission, clutch, chassis, suspension, and electrical systems. Detailed procedures for routine maintenance, engine rebuilds, suspension overhauls, and electrical diagnostics are included, along with precise technical specifications, torque values, and clearances. The manual is designed to empower owners and technicians to perform accurate and efficient service, ensuring the optimal performance and longevity of the vehicle.
🏷️ Basic Information
Identification
Make:
Husqvarna
Model:
TXC 250R
Year:
2013
Codes
Vehicle Platform Code:
Internal Husqvarna designation for the TXC 250R platform
Engine Code:
Likely a specific code for the 250cc 4-stroke engine used in this model
👋 Introduction
Market Position
Market Segment:
Competition / Enduro Motorcycle
Target Audience:
Husqvarna owners, service technicians, and off-road enthusiasts performing their own maintenance and repairs.
Competitive Analysis
Key Competitors:
KTM EXC 250, Yamaha WR250F, Honda CRF250X, Kawasaki KX250X
Key Features
Manual Value Proposition:
Provides the definitive, factory-authorized procedures for maintaining and repairing the 2013 Husqvarna TXC 250R, enabling accurate and efficient service.
Technical Accuracy:
Directly sourced from Husqvarna, ensuring the highest level of technical accuracy and procedural correctness.
Diy Enablement:
Empowers owners to perform complex repairs and maintenance tasks that would otherwise require a dealership.
📋 Manual Details
Coverage Areas
Systems Covered:
Engine, Fuel System, Ignition System, Cooling System, Lubrication System, Transmission, Clutch, Chassis, Suspension (Front & Rear), Brakes (Front & Rear), Electrical System, Lighting, Instruments, Controls, Bodywork, Troubleshooting, Specifications, Maintenance
Page Count
Page Count:
Hundreds of pages (Specific count not provided, but implies comprehensive coverage)
Manual Type
Manual Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed breakdown of engine components, including cylinder head, valves, piston, crankshaft, connecting rod, and lubrication system.
Fuel System:
Information on fuel injection system, throttle body, fuel pump, injectors, and fuel pressure regulation.
Ignition System:
Coverage of the electronic ignition system, including spark plug specifications, coil, and ignition timing.
Cooling System:
Details on the radiator, coolant, fan operation, and coolant flow.
Transmission Drivetrain:
Disassembly and assembly of the gearbox, clutch operation, and gear shift mechanism.
Chassis Frame:
Information on frame integrity checks, component mounting, and general chassis maintenance.
Suspension Front:
Fork service, oil change, seal replacement, and internal component inspection for the front suspension.
Suspension Rear:
Monoshock service, linkage maintenance, spring replacement, and damping adjustments.
Brakes Front:
Brake caliper service, pad replacement, disc inspection, and hydraulic system bleeding.
Brakes Rear:
Rear brake caliper service, pad replacement, disc inspection, and hydraulic system bleeding.
Electrical System Charging:
Stator, rectifier/regulator, and battery testing and replacement procedures.
Electrical System Lighting:
Headlight, taillight, brake light, and indicator bulb replacement and troubleshooting.
Instruments Controls:
Dashboard operation, switchgear maintenance, and cable adjustment.
Bodywork Plastics:
Removal and installation of body panels, fenders, and seat.
Procedures Included
Routine Maintenance:
Oil and filter changes, air filter cleaning/replacement, chain lubrication and adjustment, brake pad inspection.
Troubleshooting:
Diagnostic flowcharts and symptom-based troubleshooting for common issues.
Engine Rebuild:
Complete engine disassembly, inspection, component replacement, and reassembly instructions.
Suspension Overhaul:
Detailed steps for servicing front forks and rear shock absorbers, including seal and oil replacement.
Brake System Service:
Procedures for bleeding brake lines, replacing brake pads and rotors, and caliper maintenance.
Electrical Diagnostics:
Wiring diagrams, component testing procedures, and troubleshooting for electrical faults.
Fuel Injection Tuning:
Information on basic fuel system checks and potential adjustments (if applicable for user service).
Clutch Adjustment Replacement:
Steps for adjusting clutch lever play and replacing clutch components.
Wheel Bearing Replacement:
Instructions for replacing front and rear wheel bearings.
Technical Depth
Technical Depth:
Comprehensive (covers everything from basic maintenance to complete engine and chassis overhauls)
Diagnostic Capability:
High (includes detailed troubleshooting guides and wiring diagrams for advanced diagnostics)
Rebuild Instructions:
Extensive, covering major component rebuilds like the engine, transmission, and suspension.
Torque Specifications:
Precise torque values for all critical fasteners and components.
Clearances Tolerances:
Specifications for internal engine clearances, bearing tolerances, and other critical measurements.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High-resolution, suitable for printing all pages or sections
Binding Type
Binding Type:
N/A (Downloadable PDF, user prints and binds as desired)
Paper Type
Paper Type:
N/A (Digital file)
Searchability
Searchability:
Likely searchable text within the PDF for quick information retrieval.
Interactivity
Interactivity:
Standard PDF features, potentially including clickable links to sections or diagrams.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, single-cylinder
Displacement:
249.5 cc (15.22 cu in)
Bore X Stroke:
76 mm x 55 mm (2.99 in x 2.17 in)
Compression Ratio:
12.8:1 (Approximate)
Valve Train:
DOHC, 4 valves per cylinder
Performance
Horsepower:
Estimated 30-35 HP (Figures vary based on tuning and specific market, manual will have exact figures)
Torque:
Estimated 17-19 lb-ft (Figures vary based on tuning and specific market, manual will have exact figures)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) - Keihin or Mikuni
Fuel Type:
Unleaded gasoline, minimum 91 octane (RON+MON)/2
Cooling System
Cooling Method:
Liquid-cooled
Lubrication System
Oil Type:
Specific motorcycle engine oil, e.g., Motul 5100 10W-40 or equivalent JASO MA certified
Oil Capacity:
Approximately 0.7 - 0.8 Liters (Manual will specify exact capacity and level check procedure)
🔧 Transmission
Standard
Transmission Type:
Constant mesh, 6-speed
Clutch Type:
Wet, multi-plate
Features
Gear Ratios:
Detailed gear ratios for each of the 6 speeds will be provided in the manual.
Final Drive:
Chain drive
Transmission Oil:
Specific transmission/gearbox oil (likely shared with engine oil in some applications, or a dedicated gear oil). Manual will specify.
📐 Dimensions
Exterior
Length:
Approx. 2160 mm (85.0 in)
Width:
Approx. 800 mm (31.5 in)
Height:
Approx. 1270 mm (50.0 in)
Wheelbase:
Approx. 1475 mm (58.1 in)
Weights
Dry Weight:
Approx. 106 kg (233.7 lbs)
Wet Weight:
Approx. 115 kg (253.5 lbs) (with fluids)
Fuel Capacity:
Approx. 7.5 Liters (2.0 Gallons)
Wheels Tires
Front Wheel Size:
21 x 1.60
Rear Wheel Size:
18 x 2.15
Front Tire Size:
90/90-21
Rear Tire Size:
120/90-18
Wheelbase Dimensions:
Specific measurement provided in manual
🛡️ Safety Features
Ratings
Safety Ratings:
N/A (Motorcycles typically do not have formal crash test ratings like cars; safety is dependent on rider skill and adherence to safe operating practices. Manual will cover safe operation.)
Active Features
Braking System:
Hydraulic disc brakes front and rear for effective stopping power.
Suspension Performance:
High-quality suspension components designed for stability and control in off-road conditions.
Passive Features
Chassis Design:
Robust frame construction for rider confidence and predictable handling.
Ergonomics:
Designed for optimal rider control and comfort during demanding off-road riding.
💡 Technology Features
Infotainment
Infotainment System:
N/A (This is a competition motorcycle with minimal rider amenities; focus is on performance.)
Driver Assistance
Driver Assistance Features:
N/A (Competition motorcycle, no electronic rider aids like ABS or traction control.)
Connectivity
Connectivity Features:
N/A (No connectivity features on this model.)
Engine Management
ECU Functionality:
Engine Control Unit (ECU) manages fuel injection and ignition timing for optimal performance across different conditions. Manual details ECU diagnostics.
Instruments
Instrument Cluster:
Minimalist digital display showing speed, trip meter, odometer, and potentially engine hour meter. Manual covers operation.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Recommended every 10-15 hours of riding or annually. Manual will provide precise interval.
Oil Filter Replacement:
Recommended with every engine oil change. Manual will specify part number.
Air Filter Cleaning:
Recommended every 5-10 hours of riding, depending on conditions. Manual details cleaning and oiling procedure.
Chain Lubrication Adjustment:
Recommended every 500-1000 km (300-600 miles) or more frequently in dusty/wet conditions. Manual specifies correct chain slack.
Spark Plug Inspection:
Recommended every 20-30 hours of riding. Manual will provide correct plug type and gap.
Valve Clearance Check:
Typically every 40-60 hours of riding. Manual will provide correct clearances and procedure.
Fluid Specifications
Engine Oil:
Refer to specific Husqvarna recommendations; typically SAE 10W-40 or 15W-50, API SG or higher, JASO MA certified.
Coolant:
Mixture of distilled water and a high-quality antifreeze/coolant (e.g., Ethylene Glycol based) with corrosion inhibitors. Manual specifies ratio and type.
Brake Fluid:
DOT 4 hydraulic brake fluid. Manual will specify exact type and bleeding procedure.
Known Issues
Common Wear Items:
Clutch plates, brake pads, chain and sprockets, wheel bearings, fork seals, and air filter are common wear items on off-road motorcycles. Manual covers replacement.
Potential Issues:
While generally robust, specific electronic sensor issues or minor electrical connector problems can occur with age/use. Manual provides diagnostic steps.
📚 Vehicle History
Brand Heritage
Brand Origin:
Husqvarna Motorcycles has a long and rich history dating back to 1903 in Sweden, initially producing motorcycles for military use and later becoming renowned in off-road racing.
Model Evolution
Txc Lineage:
The TXC line represents Husqvarna's dedication to the competitive off-road segment, combining performance and agility. The 'R' designation often signifies performance enhancements or specific race-oriented features.
Production
Manufacturing Era:
This model was produced during a period when Husqvarna was owned by BMW Motorrad (2007-2013), which influenced engineering and production standards.
Key Innovations:
The 250cc 4-stroke platform for this era featured advancements in fuel injection and chassis design for improved performance and reliability in competition.
🏆 Awards & Recognition
Recognitions
Model Achievements:
While specific awards for the 2013 TXC 250R might not be widely publicized, Husqvarna models of this era generally received positive reviews from off-road publications for their competitive performance and handling.
Ratings
Review Consensus:
Typically praised for a strong engine, capable chassis, and competitive suspension for its class. Manual facilitates keeping it in peak condition.
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