Polaris ATV 2015 2016 Sportsman 850 1000 XP/SP Srvc Manual

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This manual covers the 850/1000 XP/SP and Scrambler 850/1000 XP HO models from the 2015 and 2016 model years. These ATVs are engineered for demanding off-road use, offering robust performance...

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Taper: Atv

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UGS: 79042

Mots clés: 2015 2016 ATV Featured Polaris Powersports Scrambler Models Sportsman 1000 SP Sportsman 1000 XP Sportsman 850 SP Sportsman 850 XP

Variantes de produits

Description

This manual covers the 850/1000 XP/SP and Scrambler 850/1000 XP HO models from the 2015 and 2016 model years. These ATVs are engineered for demanding off-road use, offering robust performance and versatility for both work and recreation. Built upon the advanced ProStar engine platform, these vehicles are recognized for their power, reliability, and innovative features, including the Variable Transmission (PVT) and On-Demand All-Wheel Drive systems, establishing them as benchmarks in their respective segments. This comprehensive Factory Service Manual provides detailed guidance for owners and technicians. It encompasses all essential systems, including the engine, drivetrain, chassis, electrical components, and bodywork. Within its 554 pages, you will find step-by-step repair and maintenance procedures, diagnostic troubleshooting guides, exploded views for component identification, and crucial technical specifications. The manual is designed to facilitate effective maintenance and repair, ensuring the longevity and optimal performance of your ATV.

🏷️ Basic Information

Identification

Make:

Polaris

Model:

Sportsman 850/1000 XP/SP, Scrambler 850/1000 XP HO

Model Variant:

850, 1000 XP, 850 SP, 1000 XP Touring, 850 Touring, 1000 XP HO, 850 XP High Lifter, 1000 XP High Lifter

Model Years:

2015, 2016

Codes

Vehicle Codes:

Not specified in product information, but service manuals typically reference specific VIN ranges or internal Polaris codes for model variations.

Generation

Vehicle Generation:

Covers the Polaris ProStar engine platform for the specified model years, which represents a significant evolution in ATV powertrain technology for Polaris.

👋 Introduction

Market Position

Market Position:

Polaris ATVs, particularly the Sportsman and Scrambler lines, are positioned as premium, high-performance off-road vehicles known for their power, handling, and versatility for work and recreation. This manual targets owners and technicians who perform their own maintenance and repairs, aiming to provide professional-grade information at an accessible price.

Competitive Analysis

Competitive Analysis:

This manual directly competes with official dealership service manuals and other third-party repair guides. Its strength lies in its comprehensive coverage of multiple variants and model years within a single document, offering significant cost savings compared to proprietary shop manuals. The PDF format provides flexibility in access and usage.

Key Features

Key Features:

554 pages of detailed information, original factory content, step-by-step instructions, exploded views, dedicated electrical and wiring diagram sections, coverage for a wide range of 2015-2016 models, PDF format for universal accessibility and printability.

📋 Manual Details

Coverage Areas

Coverage Areas:

Comprehensive coverage for all listed Polaris Sportsman and Scrambler models for the 2015 and 2016 model years, including engine, drivetrain, chassis, electrical, and bodywork.

Page Count

Page Count:

Manual Type

Manual Type:

Factory Service Manual / Repair Manual

Language

Language:

English (Assumed based on common industry practice and product description)

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Systems Covered:

General Product Information, Maintenance, Electronic Fuel Injection (EFI), Cooling Systems, Engines (850cc & 1000cc ProStar), Transmissions (PVT - Continuously Variable Transmission), PVT Systems, Final Drive (AWD/2WD Systems), Body/Frame, Steering, Suspension, Brakes, Battery / Electrical Systems, Wiring Diagrams.

Procedures Included

Procedures Included:

Step-by-step repair and maintenance procedures, troubleshooting guides, diagnostic procedures, exploded views for component identification and assembly, electrical system analysis, wiring harness diagnostics, component replacement, fluid services, engine tuning, suspension adjustments, brake system servicing.

Technical Depth

Technical Depth:

Comprehensive. Covers everything from routine preventative maintenance to in-depth mechanical and electrical diagnostics and repairs. Equivalent to what professional repair shops utilize. Includes advanced technical data and troubleshooting for complex systems like EFI and PVT.

📊 Manual Specifications

File Format

File Format:

Print Quality

Print Quality:

High-resolution, suitable for printing. Designed to retain clarity of diagrams and text.

Binding Type

Binding Type:

Digital (PDF allows for printing and binding into a 3-ring binder or printing specific pages).

Paper Type

Paper Type:

N/A (Digital Format). Recommend durable paper if printing for workshop use.

⚙️ Engine Specifications

Primary Engine

Engine Type:

ProStar Engine (Liquid-cooled, 4-stroke DOHC Twin Cylinder)

Engine Displacement 850:

850cc

Engine Displacement 1000:

952cc (commonly referred to as 1000cc)

Performance

Horsepower 850:

Approx. 78 HP (Varies slightly by model year and tune)

Horsepower 1000:

Approx. 80+ HP (Varies slightly by model year and tune)

Torque:

Detailed torque specifications for all engine components (e.g., cylinder head bolts, main bearing caps) will be found within the manual.

Fuel System

Fuel System:

Electronic Fuel Injection (EFI) with dual throttle bodies on most models.

Fuel Type:

Unleaded gasoline, minimum 87 octane.

Lubrication

Oil Type:

Specific Polaris brand synthetic or premium ATV engine oil, SAE 0W-40 or 10W-50 (refer to manual for precise recommendations based on operating temperature).

Oil Capacity:

Approx. 2.1 US quarts (2.0 Liters) for 850 models, slightly more for 1000 models. Exact capacity specified in manual.

🔧 Transmission

Standard

Transmission Type:

Polaris Variable Transmission (PVT) with Engine Braking

Transmission Gears:

Automatic, featuring High (H), Low (L), Neutral (N), Reverse (R), and Park (P) selections.

Optional

Optional Transmission:

N/A (All listed models utilize the PVT system).

Features

Transmission Features:

Features engine braking for controlled descents. Includes specific procedures for belt inspection, replacement, and clutch adjustments.

Fluid Specifications

Pvtlubricant Type:

Polaris PVT Fluid (Part Number 2878134 or equivalent high-quality CVT fluid).

Pvtlubricant Capacity:

Refer to manual for specific PVT fluid capacity and checking procedure.

📐 Dimensions

Exterior

Overall Length:

Varies by model, but typically around 83-85 inches (211-216 cm) for standard models, longer for Touring variants. Precise measurements for each model are in the manual.

Overall Width:

Varies by model, but typically around 48-50 inches (122-127 cm) for standard models. Precise measurements for each model are in the manual.

Overall Height:

Varies by model, but typically around 48-50 inches (122-127 cm). Precise measurements for each model are in the manual.

Weights

Dry Weight:

Varies by model, but typically around 650-750 lbs (295-340 kg). Precise weights for each model are in the manual.

Payload Capacity:

Typically around 290 lbs (132 kg) for racks, with additional towing capacity. Specific figures in manual.

Towing Capacity:

Typically 1500 lbs (680 kg). Specific figures in manual.

Ground Clearance:

Typically 11.5 inches (29.2 cm) for standard models, higher for High Lifter variants. Specific figures in manual.

🛡️ Safety Features

Ratings

Safety Ratings:

ATVs are not typically rated by agencies like NHTSA in the same way as cars. Safety information focuses on operator training, protective gear, and proper usage as outlined by Polaris and regulatory bodies.

Active Features

Active Safety Features:

Polaris's AWD system (On-Demand), engine braking, disc brake systems. Manual covers operation and maintenance of these systems.

Passive Features

Passive Safety Features:

Ergonomic design, handlebar grips, footwells with integrated guards. Manual emphasizes proper riding techniques and the use of Personal Protective Equipment (PPE).

💡 Technology Features

Infotainment

Infotainment Features:

These ATVs are primarily utility and performance-oriented and do not typically feature advanced infotainment systems like car stereos. Some models may have basic instrumentation displays.

Driver Assistance

Driver Assistance Features:

Polaris's AWD system (On-Demand) is a key technological feature that automatically engages the front wheels when needed. Engine braking also aids in control. The manual covers the operation and maintenance of these systems.

Connectivity

Connectivity Features:

No inherent connectivity features like Bluetooth or smartphone integration are standard on these model years. Diagnostics rely on the onboard EFI system and the service manual.

🔧 Maintenance

Service Intervals

Initial Service:

First service typically at 10-20 hours or 1 month. Manual will detail specific break-in procedures and initial checks.

Engine Oil Change:

Every 100 hours or 6 months. Specific checks at 50 hours. Manual will provide exact intervals and conditions.

Air Filter Maintenance:

Inspect every 25 hours, clean or replace as needed. More frequent cleaning in dusty conditions. Manual provides detailed cleaning instructions.

Spark Plug Replacement:

Typically every 100 hours or 12 months. Manual will specify part number and gap.

Brake Fluid Flush:

Recommended every 12-24 months or as needed based on inspection. Manual will specify fluid type.

Pvtlubricant Change:

Refer to manual for specific PVT fluid change intervals, typically tied to hours or mileage.

Fluid Specifications

Coolant Type:

Polaris Premium All-Season Coolant or equivalent ethylene glycol-based coolant with corrosion inhibitors. Specific mixture ratio (e.g., 50/50) provided.

Brake Fluid Type:

DOT 4 Hydraulic Brake Fluid.

Differential Fluid Type:

Polaris Demand Drive Fluid (Front Differential), Polaris Angle Drive Fluid (Rear Differential) or equivalent specified fluids. Manual will list part numbers and capacities.

Known Issues

Known Issues:

Common areas for inspection and maintenance include PVT belt wear, EFI sensor calibration, suspension component wear, and electrical connections, especially in wet environments. The manual will provide diagnostic procedures for these and other potential issues.

📚 Vehicle History

Brand Heritage

Brand Heritage:

Polaris has a long history in recreational and utility vehicles, including ATVs and snowmobiles. They are known for innovation and performance in the off-road segment.

Model Evolution

Model Evolution Sportsman:

The Sportsman line has evolved significantly, becoming a benchmark for comfort, capability, and features in the utility ATV market. The introduction of the ProStar engine marked a significant upgrade in power and efficiency. The SP (Special Performance) and XP (Extreme Performance) designations highlight performance-oriented variants.

Model Evolution Scrambler:

The Scrambler line is Polaris's performance-oriented sport ATV, emphasizing speed, agility, and aggressive riding. The inclusion of the 1000cc ProStar engine further cemented its position in the high-performance segment.

Production

Production Years Covered:

2015 and 2016 model years.

Manufacturing Location:

Polaris vehicles are primarily manufactured in the United States.

🏆 Awards & Recognition

Recognitions

Awards Recognitions:

Polaris Sportsman and Scrambler models consistently receive high marks in industry reviews for their power, handling, and utility. Specific awards may vary by year and publication.

Ratings

Industry Ratings:

Consistently rated among the top in their respective classes by ATV enthusiast publications and reviewers for performance, comfort, and reliability when properly maintained.

Certifications

Certifications:

Manufactured to meet relevant industry standards for ATVs.