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Harley Davidson FLHTKL Electra Glide Low 2015 Service Repair Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: FLHTKL Electra Glide Low Year: 2015 Category: Touring Motorcycle Generation Platform: Project Rushmore Touring Platform Codes Model Code: FLHTKL 👋 Introduction Market Position...
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Harley Davidson FLHTKL Electra Glide Low 2015 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
FLHTKL Electra Glide Low
Year:
2015
Category:
Touring Motorcycle
Generation
Platform:
Project Rushmore Touring Platform
Codes
Model Code:
FLHTKL
👋 Introduction
Market Position
Segment:
Full-Size Grand American Touring Motorcycle
Target Customer:
Long-distance riders seeking comfort, luxury, and touring capability
Competitive Analysis
Key Competitors:
Indian Roadmaster, Honda Gold Wing, BMW R1250RT (though less direct)
Key Features
Ride Enhancement:
Lowered suspension for easier maneuverability, comfortable seating position
Storage:
Large capacity saddlebags and optional Tour-Pak for extensive luggage carrying
Technology:
Boom! Box infotainment system with GPS, Bluetooth connectivity, integrated speakers
Engine Performance:
Torquey Twin-Cooled Twin Cam 103 engine providing strong acceleration and cruising power
📋 Manual Details
Coverage Areas
Primary Focus:
Service, Repair, Overhaul, Maintenance, Troubleshooting
Component Scope:
All major mechanical, electrical, and cosmetic components
Page Count
Estimated Pages:
700+
Manual Type
Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Twin-Cooled Twin Cam 103 High Output Engine (including lubrication, cooling, fuel injection, ignition, exhaust)
Transmission:
6-Speed Cruise Drive Transmission (including clutch, primary drive, final drive)
Chassis:
Frame, Swingarm, Front Forks (Telescopic), Rear Suspension (Dual Shocks), Steering Head Bearings
Brakes:
Hydraulic Disc Brakes (Front and Rear), ABS (Anti-lock Braking System)
Electrical:
Battery, Charging System, Starting System, Lighting (Headlamp, Taillamp, Turn Signals), Ignition System, Instrumentation, Diagnostics ( códigos de diagnóstico DTCs), Body Control Module (BCM), infotainment system (Boom! Box)
Fuel System:
Fuel Tank, Fuel Pump, Fuel Injectors, Electronic Throttle Control (ETC)
Bodywork:
Fairing, Saddlebags, Tour-Pak (optional), Fenders, Seat, Handlebars, Controls
Procedures Included
Maintenance:
Oil Change, Filter Replacement, Spark Plug Replacement, Air Filter Service, Brake Pad Replacement, Belt Inspection and Adjustment, Fluid Checks and Replenishment
Repair:
Engine disassembly and reassembly, Transmission overhaul, Clutch replacement, Suspension servicing, Brake caliper and master cylinder rebuild, Electrical component replacement, Wiring harness troubleshooting
Troubleshooting:
Step-by-step diagnostic procedures for common and uncommon issues, DTC code interpretation and resolution, symptom-based troubleshooting guides
Overhaul:
Complete disassembly and reassembly of major components including engine, transmission, and suspension
Technical Depth
Depth:
Comprehensive; covers basic to advanced diagnostics, routine maintenance, major repairs, and complete engine/transmission rebuilds.
Target Audience:
Professional Harley-Davidson Technicians and experienced DIY mechanics
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchability:
Searchable text (OCR processed)
Print Quality
Printability:
Printable pages
Binding Type
Binding:
Not Applicable (Digital Format)
Paper Type
Paper Spec:
Not Applicable (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, Twin-Cooled, Twin Cam 103 High Output
Displacement:
1690 cc (103 cubic inches)
Bore X Stroke:
3.875 in. x 4.375 in. (98.4 mm x 111.1 mm)
Compression Ratio:
9.7:1
Valve Train:
Pushrod-actuated, 4 valves per cylinder (2 per head)
Performance
Horsepower:
Approx. 95 HP @ 5010 RPM (manufacturer estimate, actual may vary)
Torque:
Approx. 105 ft-lb @ 3250 RPM (manufacturer estimate, actual may vary)
Fuel System
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Throttle Control:
Electronic Throttle Control (ETC)
Fuel Type:
Unleaded gasoline, 91 octane or higher recommended
🔧 Transmission
Standard
Type:
6-Speed Cruise Drive
Primary Drive:
70/46, ratio 1.521
Final Drive:
46/30, ratio 1.521
Gear Ratios:
1st: 9.593, 2nd: 6.650, 3rd: 4.941, 4th: 3.890, 5th: 3.301, 6th: 2.790
Features
Clutch:
Hydraulically actuated, 9-plate, wet clutch
Transmission Fluid:
Harley-Davidson Formula+ (or equivalent)
📐 Dimensions
Exterior
Length:
97.4 in. (2474 mm)
Width:
37.0 in. (940 mm)
Height:
54.6 in. (1387 mm)
Seat Height:
26.5 in. (673 mm) - Laden; 27.1 in. (688 mm) - Unladen (approx.)
Ground Clearance:
5.1 in. (130 mm)
Weights
Dry Weight:
838 lbs. (380 kg)
Gross Vehicle Weight Rating Gvwr:
1360 lbs. (617 kg)
Payload Capacity:
Approx. 522 lbs. (237 kg)
Fuel Capacity:
6.0 gal. (22.7 L)
Cargo
Saddlebag Volume:
Approx. 2.26 cu ft (0.064 m³) per bag
Tour Pak Volume:
Approx. 2.24 cu ft (0.063 m³) (if equipped)
Wheels
Front Wheel:
17 in. x 3.5 in.
Rear Wheel:
16 in. x 5.0 in.
Tires
Front Tire:
Dunlop D408F JW 130/80B17 65H
Rear Tire:
Dunlop D407 JW 180/65B16 81H
🛡️ Safety Features
Ratings
ABS:
Standard (Rider Control ABS)
Traction Control:
Not standard on all models/configurations; check VIN or specific features.
Active Features
Braking System:
Linked Front and Rear Brakes with ABS
Passive Features
Lighting:
Daymaker LED Headlamp and Fog Lamps (standard on FLHTKL)
Horn:
Standard
Mirrors:
Large, adjustable mirrors
💡 Technology Features
Infotainment
System Name:
Boom! Box 6.5 GT Infotainment System
Features:
AM/FM Radio, CB/Intercom, Navigation, Bluetooth, USB Port, SiriusXM Satellite Radio capability
Display:
6.5-inch Color Touchscreen with Handguard and Glove-Friendly Controls
Driver Assistance
ABS:
Standard Anti-lock Braking System (ABS)
Electronic Throttle:
Electronic Throttle Control (ETC) for smoother throttle response
Connectivity
Bluetooth:
Bluetooth connectivity for audio streaming and hands-free phone calls
Usb Port:
USB port for device charging and media playback
🔧 Maintenance
Service Intervals
First Service:
1000 miles (1600 km) or 6 months
Subsequent Service:
Every 5000 miles (8000 km) or 12 months
Fluid Specifications
Engine Oil:
Harley-Davidson SYN3 (Synthetic) SAE 20W-50 or equivalent (refer to manual for exact specs)
Primary Chain Case Oil:
Harley-Davidson Formula+ Transmission and Primary Chain Lubricant
Transmission Oil:
Harley-Davidson Formula+ Transmission and Primary Chain Lubricant
Brake Fluid:
DOT 4 (refer to manual for exact type and procedure)
Coolant:
Harley-Davidson Advanced Formula Radiator Coolant (or equivalent) for Twin-Cooled engine.
Known Issues
Common Wear Items:
Tires, brake pads, clutch plates, spark plugs, fork seals
Electrical Gremlins:
Intermittent issues with sensors, wiring harnesses, and the Body Control Module (BCM) are common across many Harley models and are well-documented in service manuals.
Charging System:
Potential for stator or regulator failure, leading to battery discharge
Engine Cooling:
Twin-Cooled systems require diligent maintenance of coolant levels and leak checks.
📚 Vehicle History
Brand Heritage
Heritage:
Harley-Davidson's long-standing legacy in cruiser and touring motorcycle manufacturing
Model Evolution
Electra Glide Lineage:
Evolution of the iconic Electra Glide touring platform, continuously updated for performance and comfort.
Project Rushmore:
2014 introduction of Project Rushmore, a significant update to the touring lineup, including the FLHTKL.
Production
Manufacturing Location:
United States (York, Pennsylvania and Milwaukee, Wisconsin)
Model Introduction Year:
2015 model year introduction
🏆 Awards & Recognition
Recognitions
Segment Popularity:
Consistently recognized as a top-tier touring motorcycle, praised for comfort and features.
Motorcycle Journal Reviews:
Frequent positive reviews in major motorcycle publications for its touring capabilities and rider comfort.
Ratings
Customer Satisfaction:
High customer satisfaction ratings within the touring motorcycle segment.
Certifications
Emissions Compliance:
Compliant with applicable emissions standards for the model year.
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