Positioning:
Essential resource for owners and independent mechanics seeking professional-level repair and maintenance information for Harley-Davidson Touring motorcycles.
Competitors:
Official Harley-Davidson Service Manuals, Haynes, Clymer. This manual aims for the same technical detail as official factory publications.
Features:
Detailed procedures, clear diagrams, extensive troubleshooting, covering all major systems.
Scope:
Comprehensive service and repair instructions for all major topics used by mechanics.
Estimated Pages:
Unspecified (typically 500-1000+ pages for Harley-Davidson service manuals)
Type:
Service Repair Workshop Manual
Format:
Unspecified (Likely PDF, could be physical book)
Engine:
Detailed diagnosis, repair, and overhaul procedures for Twin Cam 103 and other potential touring engines.
Transmission:
Service, repair, and troubleshooting of the 6-speed Cruise Drive transmission.
Fuel System:
Fuel injection (EFI), fuel pump, injectors, throttle body, and related diagnostics.
Electrical System:
Wiring diagrams, charging system, ignition, lighting, instrumentation, and accessory circuits.
Brakes:
Brake system service, ABS (Anti-lock Braking System) diagnostics and repair.
Suspension:
Front fork and rear shock absorber service, replacement, and adjustments.
Chassis:
Frame, swingarm, steering, and wheel bearing service.
Bodywork:
Fairing, saddlebags, tour-pak, and other body component removal and installation.
Diagnostics:
Troubleshooting guides, fault code interpretation, and diagnostic procedures.
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, and lubrication.
Repair:
Component-level repair and replacement instructions.
Overhaul:
Engine, transmission, and other major component rebuild procedures.
Troubleshooting:
Step-by-step guides for identifying and resolving common issues.
Technical Specifications:
Torque values, clearances, fluid capacities, and electrical specifications.
Depth:
Comprehensive from basic maintenance to full engine and transmission rebuilds.
Engine Type:
Air-cooled V-Twin (likely Twin Cam 103 or similar touring variant)
Displacement:
Likely 1690cc (103 cubic inches)
Bore X Stroke:
Refer to specific sub-model specifications within the manual (e.g., 3.875 in. x 4.375 in. for Twin Cam 103)
Compression Ratio:
Refer to specific sub-model specifications within the manual (e.g., 9.6:1 for Twin Cam 103)
Horsepower:
Refer to specific sub-model specifications within the manual (typically in the 70-80 HP range for stock Twin Cam 103)
Torque:
Refer to specific sub-model specifications within the manual (typically in the 95-105 lb-ft range for stock Twin Cam 103)
Injection Type:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Unleaded gasoline, 91 octane (R+M)/2 minimum
Engine Oil Type:
Harley-Davidson SYN3 Synthetic Motorcycle Oil or equivalent (SAE 20W-50 recommended)
Engine Oil Capacity:
Refer to specific sub-model specifications within the manual (typically around 4 quarts with filter change)
Transmission Type:
6-speed Cruise Drive Manual
Optional Transmission:
N/A (standard for Touring models)
Gear Ratios:
Refer to specific sub-model specifications within the manual
Transmission Oil Type:
Harley-Davidson Transmission & Primary Chaincase Lubricant or equivalent (refer to manual for specific viscosity)
Transmission Oil Capacity:
Refer to specific sub-model specifications within the manual (typically around 1 quart for transmission, 1 quart for primary)
Wheelbase:
Varies by sub-model (e.g., Project Rushmore models around 64.4 inches)
Length:
Varies by sub-model (e.g., Project Rushmore models around 98.6 inches)
Dry Weight:
Varies by sub-model (e.g., Project Rushmore models around 800-900 lbs)
Gross Vehicle Weight Rating:
Refer to specific sub-model specifications within the manual
Saddlebag Capacity:
Integrated hard saddlebags, specific volume varies by sub-model.
Tour Pak Capacity:
Optional or standard depending on sub-model, provides additional storage.
Safety Standards:
Manufactured to meet relevant motorcycle safety standards. Specific ratings not applicable in the automotive crash test sense.
ABS:
Available on most 2015 Touring models (Brembo brakes with ABS).
Linked Brakes:
Not typically standard on Harley-Davidson Touring models of this era.
Lighting:
Halogen headlights, LED tail/brake lights, turn signals. Project Rushmore models feature Daymaker LED lighting options.
Chassis Stability:
Well-engineered chassis providing stable handling characteristics.
System Name:
Boom! Box Infotainment System (various versions available depending on sub-model and options)
Features:
AM/FM radio, CD player (optional/early models), USB port, Bluetooth connectivity, navigation (optional).
Display:
Color touchscreen displays, size varies by sub-model (e.g., 4.3-inch or 6.5-inch).
ABS:
Anti-lock Braking System (ABS)
Bluetooth:
Audio and communication via Bluetooth
Usb Port:
For device charging and media playback
Initial Service:
Refer to specific sub-model in manual (typically around 1,000 miles)
Regular Service:
Refer to specific sub-model in manual (typically every 5,000 miles or annually)
Oil Change Interval:
Refer to specific sub-model in manual (typically with regular service)
Spark Plug Replacement:
Refer to specific sub-model in manual (typically every 10,000-15,000 miles)
Primary Fluid Type:
Harley-Davidson Primary Fluid or equivalent
Coolant Type:
N/A (Air-cooled engines)
Engine:
Potential for oil leaks (e.g., primary gasket, rocker box gaskets), cam tensioner wear (especially on earlier Twin Cam models, though 2015 models are improved).
Electrical:
Intermittent issues with sensors, battery charging system, or infotainment systems can occur.
Transmission:
Clutch adjustment, gear engagement issues, or potential bearing wear over high mileage.
Suspension:
Fork seal leaks, rear shock absorber wear impacting ride quality.
Heritage:
Harley-Davidson, founded in 1903, is an iconic American motorcycle manufacturer renowned for its V-twin engines and cruising lifestyle.
Evolution:
The Touring platform has evolved significantly, with 2015 representing the 'Project Rushmore' era, focusing on improved ergonomics, storage, infotainment, and rider comfort.
Manufacturing Location:
United States (primarily York, Pennsylvania and Milwaukee, Wisconsin)
Industry Awards:
Harley-Davidson Touring motorcycles consistently receive accolades for comfort, performance, and iconic styling from motorcycle publications and rider reviews.
Rider Satisfaction:
Generally high rider satisfaction ratings for comfort and long-distance touring capabilities.
Certification:
Manufactured to meet EPA and DOT standards.
