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Kia Soul EV 2015 Workshop Repair Service Manual

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Basic Information Identification Make: Kia Model: Soul EV Year: 2015 Powertrain Type: Electric Vehicle (EV) Body Style: 5-door Compact Crossover/Hatchback Codes Vin Decoder First Digit: K Vin Decoder Fourth Digit...
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Mots clés: 2015 Car Cars Kia Misc Soul EV
Kia Soul EV 2015 Workshop Repair Service Manual
Basic Information
Identification
Make: Kia
Model: Soul EV
Year: 2015
Powertrain Type: Electric Vehicle (EV)
Body Style: 5-door Compact Crossover/Hatchback
Codes
Vin Decoder First Digit: K
Vin Decoder Fourth Digit Model Code: Depends on trim/options (e.g., 'S' for base)
Vin Decoder Eleventh Digit Plant Code: Depends on manufacturing location
Introduction
Market Position
Positioning: A pioneer in the compact electric crossover segment, offering a practical and stylish urban mobility solution.
Target Demographic: Environmentally conscious consumers, urban dwellers, individuals seeking cost-effective daily transportation.
Competitive Analysis
Key Competitors: Nissan Leaf, Chevrolet Bolt EV (later model), Ford Focus Electric, Fiat 500e.
Differentiation: Unique boxy styling, spacious interior for its class, practical utility, good range for its initial release.
Key Features
Features Offered: Zero-emission operation, distinctive design, user-friendly cabin, advanced battery technology for its time.
Manual Details
Coverage Areas
Coverage Scope: All Models/Engines/Trim/Transmissions Types
Geographical Coverage: Global (standardized for model year)
Page Count
Estimated Pages: 1500-2500+ (typical for comprehensive workshop manuals)
Manual Type
Type: Workshop Repair Service Manual
Intended Audience: Professional Technicians and Advanced DIYers
Language
Language: English
Format
Format: PDF Download
Manual Coverage
Systems Covered
Powertrain Electric: High-voltage battery system, electric motor, power electronics (inverter, converter), charging system (AC/DC), thermal management system (battery, motor, power electronics).
Chassis And Suspension: Front/Rear suspension components, steering system, braking system (including regenerative braking), wheels and tires, chassis lubrication.
Electrical System Low Voltage: 12V battery, charging system, lighting (headlights, taillights, interior), power windows, mirrors, seats, audio system, climate control electricals, body control module (BCM), instrument cluster, safety systems wiring.
Body And Interior: Exterior panels, doors, hoods, liftgate, bumpers, interior trim, seating, airbags, seat belts, roof systems, glass and seals.
Climate Control: HVAC system operation, components (compressor, evaporator, heater core), refrigerant system, cabin air filtration.
Safety And Security: Airbag system diagnostics, seatbelt pre-tensioners, immobilizer system, alarm system, keyless entry.
Procedures Included
Maintenance: Scheduled maintenance checks, fluid level checks, tire rotation, cabin air filter replacement, wiper blade replacement, 12V battery maintenance.
Repair And Overhaul: Electric motor removal/installation, power inverter replacement, battery pack diagnostics and minor repairs (where applicable), charging port repair, suspension component replacement, brake system service, steering component replacement.
Troubleshooting: Diagnostic trouble codes (DTCs) and their meanings, step-by-step diagnostic procedures for various systems, symptom-based troubleshooting guides.
Diagnostics: Procedures for using diagnostic scan tools, interpretation of sensor data, electrical circuit testing, high-voltage system safety protocols.
Electrical Diagnostics: Wiring diagrams, component testing procedures, continuity tests, voltage drop tests, short and open circuit diagnosis.
Body And Trim: Panel removal/installation, interior trim piece replacement, glass replacement procedures.
Technical Depth
Depth: Comprehensive: Covers basic maintenance to major component overhaul and advanced diagnostics.
Diagnostics Level: Advanced diagnostics, including electrical schematics, component-level testing, and diagnostic trouble code interpretation.
Repair Complexity: Covers procedures for tasks requiring specialized tools and knowledge, particularly for EV powertrain components.
Manual Specifications
File Format
Format: PDF
Searchable: Yes (typically)
Printable: Yes
Print Quality
Quality: High-resolution, clear diagrams and text.
Binding Type
Binding: N/A (Digital Download)
Paper Type
Paper Type: N/A (Digital Download)
Engine Specifications
Primary Engine
Motor Type: Permanent Magnet Synchronous Motor (PMSM)
Peak Horsepower: 109 hp (80 kW)
Peak Torque: 210 lb-ft (285 Nm)
Battery Type: Lithium-ion Polymer
Battery Capacity: 80 kWh (usable capacity)
Estimated Range Epa: 92 miles (148 km)
Performance
Acceleration 0 60 Mph: Approx. 11.4 seconds
Top Speed: Approx. 90 mph (145 km/h)
Fuel System
Charging Connector: J1772 (Type 1) for Level 1 & 2 AC Charging, CHAdeMO for DC Fast Charging
Onboard Charger Capacity: 6.6 kW
Dc Fast Charge Time: Approx. 24 minutes (to 80% charge with CHAdeMO)
Ac Charge Time: Approx. 5.2 hours (to 100% charge with 6.6 kW charger)
Transmission
Standard
Type: Single-speed reduction gear transmission
Drive Type: Front-Wheel Drive (FWD)
Features
Regenerative Braking: Integrated, adjustable levels for energy recovery.
Dimensions
Exterior
Length: 163.0 inches (4140 mm)
Width: 70.1 inches (1780 mm)
Height: 63.4 inches (1610 mm)
Wheelbase: 101.2 inches (2570 mm)
Interior
Passenger Volume: Approx. 96.6 cu ft (2735 L)
Front Headroom: Approx. 40.1 inches (1019 mm)
Rear Headroom: Approx. 39.1 inches (993 mm)
Cargo
Cargo Volume Behind Rear Seat: Approx. 19.1 cu ft (540 L)
Cargo Volume With Rear Seat Folded: Approx. 49.5 cu ft (1402 L)
Weights
Curb Weight: Approx. 3500-3600 lbs (1588-1633 kg) depending on trim
Gross Vehicle Weight Rating: Approx. 4500-4600 lbs (2041-2087 kg)
Safety Features
Ratings
NHTSA Overall Rating: 4-Star (for 2015 model year, consult specific test data)
Active Features
Traction Control: Standard Electronic Stability Control (ESC), Traction Control System (TCS).
Electronic Stability Control: Standard
Anti Lock Braking System: Standard (ABS)
Brake Assist: Standard
Electronic Brake Force Distribution: Standard (EBD)
Passive Features
Airbags Front: Dual front advanced airbags.
Airbags Side: Front seat-mounted side airbags and side-curtain airbags for front and rear occupants.
Seatbelts: 3-point seatbelts with pretensioners and load limiters.
Child Seat Anchors: LATCH (Lower Anchors and Tethers for CHildren) system.
Technology Features
Infotainment
System Interface: Touchscreen interface (typically 4.3-inch or 7-inch depending on trim/options).
Audio System: AM/FM/Satellite Radio, CD/MP3 player, USB/Auxiliary input, Bluetooth connectivity.
Navigation: Optional navigation system with EV-specific routing and charging station finder.
Driver Assistance
Cruise Control: Standard cruise control.
Rearview Camera: Standard rearview camera.
Parking Sensors: Optional rear parking sensors.
Connectivity
Bluetooth: Standard for hands-free calling and audio streaming.
Usb Ports: Available for media playback and device charging.
Maintenance
Service Intervals
Tire Rotation: Every 7,500 miles (12,000 km) or as needed.
Cabin Air Filter: Every 15,000 miles (24,000 km) or annually.
Brake Fluid Check: Inspect every 15,000 miles (24,000 km).
12V Battery Check: Check condition and terminal connections annually.
Coolant Check Powertrain Cooling System: Inspect coolant level and condition annually. Replacement interval typically around 5 years or 100,000 miles, refer to manual for specifics.
Fluid Specifications
Brake Fluid: DOT 3 or DOT 4 (confirm with manual for exact specification).
Powertrain Coolant: Ethylene Glycol based coolant, consult manual for specific Kia P/N (e.g., for battery thermal management).
Windshield Washer Fluid: Meets SAE J1703 standard.
Known Issues
Battery Degradation: As with most early EVs, some battery degradation over time and use can occur, potentially reducing range. The manual will detail battery health checks.
Charging Port Issues: Occasional reports of issues with the charging port mechanism or connectors, requiring diagnostic and potential repair.
HVAC System: Some users have reported less robust HVAC performance in extreme temperatures compared to ICE vehicles. The manual covers system diagnostics and refrigerant checks.
Vehicle History
Brand Heritage
Manufacturer: Kia Corporation (South Korea)
Brand Evolution: Kia has a long history in automotive manufacturing, evolving from a manufacturer of trucks and motorcycles to a global producer of a wide range of passenger vehicles, with a growing focus on electrification.
Model Evolution
Generation: First Generation (2014-2017)
Ev Introduction: The Kia Soul EV was introduced as the brand's first mass-produced all-electric vehicle for the global market in 2014 (as a 2015 model year in many markets).
Design Influence: Based on the second-generation Kia Soul, but with unique EV styling cues (e.g., grille-less front fascia, aerodynamic wheels, specific badging).
Production
Manufacturing Location: Hwaseong, South Korea (Kia's main production facility).
Production Years: 2014-2019 (First Generation Soul EV)
Awards & Recognition
Recognitions
Design Awards: The Kia Soul (including EV variant) has been recognized for its distinctive design, winning awards such as the iF Design Award and Red Dot Design Award in previous generations.
Ratings
Fuel Efficiency Epa: MPGe ratings provided by EPA for city/highway combined (e.g., around 120 MPGe combined).
Certifications
Emissions: Zero tailpipe emissions, meeting all applicable emissions standards for EVs.
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