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Kia Soul EV 2015 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Kia Model: Soul EV Year: 2015 Generation Generation: First Generation (DE) - Second Generation (PS) transition year, specifically the early PS generation Soul EV. Codes...
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Taper: Car
Distributeur:
UGS: 69461
Mots clés: 2015 Car Cars Kia Soul Soul EV
Kia Soul EV 2015 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Kia
Model:
Soul EV
Year:
2015
Generation
Generation:
First Generation (DE) - Second Generation (PS) transition year, specifically the early PS generation Soul EV.
Codes
Platform Code:
PS
👋 Introduction
Market Position
Market Position:
The 2015 Kia Soul EV represented Kia's second-generation foray into the all-electric compact crossover segment, building upon the initial Soul EV model. It aimed to provide a practical and stylish electric vehicle option for urban commuters and environmentally conscious buyers seeking an alternative to internal combustion engine vehicles.
Competitive Analysis
Competitive Analysis:
Competed against other compact electric vehicles of its era, such as the Nissan Leaf, Ford Focus Electric, and Fiat 500e, offering a unique blend of distinctive styling and practicality. Its unique selling proposition was its crossover-like form factor and spacious interior for its class.
Key Features
Key Features:
Distinctive boxy styling, surprisingly roomy interior, dedicated electric powertrain, regenerative braking system, user-friendly interface, and a focus on urban driving efficiency. The 2015 model year saw refinements and potential battery capacity improvements over the initial launch.
📋 Manual Details
Coverage Areas
Coverage Areas:
General Maintenance, Troubleshooting, Engine Service/Repair (Electric Powertrain), Transmission Service/Repair (Electric Powertrain), Brake System, Wiring Diagram, Electrical System, Suspension, Periodic Lubrication, Steering, Cooling System (Battery and Powertrain), Fuel Injection (N/A - EV), Fuel System (N/A - EV), Emission System (N/A - EV), Heater/Air Conditioning, Engine Control System (EV Powertrain Management), Chassis/Body, Restraint System, Interior, Differential/Drive, Axle.
Page Count
Page Count:
Hundreds of pages (specific count not provided, but indicative of a comprehensive manual).
Manual Type
Manual Type:
Workshop Service Repair Manual (Full Factory)
Language
Language:
English
Format
Format:
PDF Download
Delivery Method
Delivery Method:
Instant download link provided on the checkout page after payment completion.
Software Requirements
Software Requirements:
Adobe PDF Reader (free download).
📖 Manual Coverage
Systems Covered
Systems Covered:
High-voltage battery system, electric motor, power inverter, onboard charger, DC-DC converter, regenerative braking system, thermal management system (battery and powertrain cooling), 12V auxiliary battery system, charging system components, traditional automotive systems (brakes, steering, suspension, HVAC, chassis, body, interior, safety restraints), and comprehensive electrical schematics.
Procedures Included
Procedures Included:
Diagnostic procedures, troubleshooting guides, repair and overhaul procedures for all major components, replacement procedures (e.g., battery module servicing, motor inspection, charger replacement), system checks, adjustments, maintenance tasks, electrical system diagnostics, wiring harness tracing, and component testing. Includes procedures for complete disassembly and reassembly.
Technical Depth
Technical Depth:
In-depth factory-level technical detail. Suitable for experienced mechanics and motivated DIY enthusiasts. Covers everything from routine maintenance and basic troubleshooting to advanced diagnostics and component-level repairs. Includes detailed explanations, step-by-step instructions, and critical notes, cautions, and warnings.
Electrical Schematics
Electrical Schematics:
Detailed wiring diagrams for all vehicle systems, including high-voltage powertrain circuits, low-voltage accessories, lighting, infotainment, and safety systems. Crucial for electrical troubleshooting.
Diagnostic Tools
Diagnostic Tools:
The manual implicitly covers procedures that would be performed with diagnostic scan tools, providing code definitions, live data interpretation, and actuator tests relevant to the EV powertrain and other vehicle systems.
Chassis Body
Chassis Body Coverage:
Includes information on body structure, chassis components, suspension mounting points, collision repair considerations, and body panel removal/installation.
Interior
Interior Coverage:
Covers removal and installation of interior trim panels, seating, dashboard components, and associated electrical connectors for repair and maintenance.
Hvac
HVAC Coverage:
Detailed procedures for air conditioning system servicing, including refrigerant handling (where applicable for ancillary systems), blower motor, evaporator, condenser, and climate control module diagnostics and repair. Specific focus on cabin air filtration.
Restraint System
Restraint System Coverage:
Information on airbag system components, sensors, control modules, and seatbelt mechanisms. Includes safety precautions for working with airbag systems.
Drive Axle
Drive Axle Coverage:
Details regarding the front-wheel drive system, including CV axles, drive shafts, and hub assemblies, with inspection and replacement procedures.
Periodic Lubrication
Periodic Lubrication Coverage:
While EVs have fewer lubrication points than ICE vehicles, this section would cover any required lubrication for suspension components, steering linkage, and potentially wheel bearings, along with recommended lubricants and intervals.
Troubleshooting
Troubleshooting Coverage:
Systematic diagnostic trees and flowcharts for identifying and resolving common and complex issues across all vehicle systems, with particular emphasis on EV-specific faults.
Engine Service Repair
Engine Service Repair Coverage:
Covers the electric motor, inverter, gearbox, and associated high-voltage components, including removal, installation, inspection, and testing. Also addresses the 12V auxiliary battery system.
Transmission Service Repair
Transmission Service Repair Coverage:
Focuses on the single-speed reduction gear transmission, including fluid checks, seals, and general maintenance procedures. Not a complex overhaul as in ICE vehicles.
Brake System
Brake System Coverage:
Detailed procedures for brake pad and rotor replacement, caliper service, brake fluid flushing, parking brake adjustment, and ABS system diagnostics.
Suspension
Suspension Coverage:
Includes diagnosis and replacement of struts, shocks, control arms, ball joints, bushings, and sway bar links for both front and rear suspension systems.
Steering
Steering Coverage:
Covers power steering system components (electric power steering), steering rack, tie rods, and alignment procedures.
Cooling System
Cooling System Coverage:
Essential for EV thermal management. Details for the battery cooling system (liquid cooled), powertrain cooling, and cabin heating/cooling, including coolant flow, pumps, heat exchangers, and diagnostics.
Engine Control System
Engine Control System Coverage:
Focuses on the Electric Powertrain Control Module (EPCM), Battery Management System (BMS), and associated sensors and actuators that govern motor speed, torque, charging, and battery health.
General Maintenance
General Maintenance Coverage:
Routine checks and replacements such as wiper blades, cabin air filter, tire pressure checks, tire rotation, and inspections of key EV components like charging ports and high-voltage cables.
Fuel Injection
Fuel Injection Coverage:
N/A (This section is irrelevant for a Battery Electric Vehicle; the manual will likely omit or clearly state this absence).
Fuel System
Fuel System Coverage:
N/A (This section is irrelevant for a Battery Electric Vehicle; the manual will likely omit or clearly state this absence).
Emission System
Emission System Coverage:
N/A (This section is irrelevant for a Battery Electric Vehicle; the manual will likely omit or clearly state this absence). The focus is on zero tailpipe emissions.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
Printable without restriction. High-resolution illustrations, drawings, and photos.
Binding Type
Binding Type:
Digital Download (Printable)
Paper Type
Paper Type:
N/A (Digital)
Accessibility
Accessibility:
Works under all PC-based Windows operating systems and Mac. Can be saved to hard drive and burned to CD-ROM.
⚙️ Engine Specifications
Primary Engine
Primary Engine:
Electric Motor
Performance
Peak Horsepower:
109 hp (81 kW) @ 2700-10000 rpm
Peak Torque:
210 lb-ft (285 Nm) @ 0-2700 rpm
Fuel System
Fuel System:
N/A (Battery Electric Vehicle)
Battery System
Battery Type:
Lithium-ion Polymer
Battery Capacity:
Approx. 27 kWh (Unconfirmed exact capacity for 2015MY, often cited as ~27 kWh)
Charging
Charging Connector Type:
J1772 (Level 1/2), CHAdeMO (DC Fast Charging)
Range
Estimated Electric Range:
Approximately 80-100 miles (129-161 km) on a full charge (EPA estimated for 2015 model).
🔧 Transmission
Standard
Transmission Type:
Single-speed reduction gear
Optional
Optional Transmissions:
N/A
Features
Transmission Features:
Provides seamless acceleration, incorporating regenerative braking for energy recovery.
📐 Dimensions
Exterior
Length:
163.4 inches (4150 mm)
Width:
70.9 inches (1800 mm)
Height:
63.0 inches (1600 mm)
Wheelbase:
101.2 inches (2570 mm)
Weights
Curb Weight:
Approx. 3,500 - 3,600 lbs (1588 - 1633 kg) depending on trim and options.
🛡️ Safety Features
Ratings
NHTSA Overall Safety Rating:
4 out of 5 stars (for the gasoline Soul, EV may vary but generally similar structure).
Active Features
Active Features:
Anti-lock Braking System (ABS), Electronic Stability Control (ESC), Traction Control System (TCS), Brake Assist System (BAS), Electronic Brake-force Distribution (EBD), Hill-start Assist Control (HAC).
Passive Features
Passive Features:
Front airbags, front-side airbags, side-curtain airbags, front seatbelt pretensioners, high-strength steel body structure.
💡 Technology Features
Infotainment
Infotainment System:
UVO infotainment system with touchscreen interface, AM/FM/SiriusXM radio, CD/MP3 player, USB/auxiliary input jacks, Bluetooth hands-free connectivity and audio streaming.
Driver Assistance
Driver Assistance Features:
Rearview camera, parking sensors (optional), cruise control.
Connectivity
Connectivity Features:
Bluetooth, USB ports for device charging and media playback.
Powertrain Management
Powertrain Management:
Advanced Battery Management System (BMS) and Electric Power Control Unit (EPCU) managing power flow, regenerative braking, and thermal regulation.
🔧 Maintenance
Service Intervals
Service Intervals:
Specific intervals for EV components are generally longer than ICE vehicles, focusing on inspections of high-voltage battery, electric motor, charging system, and coolant for thermal management. Routine checks for brake fluid, cabin air filter, tire rotation, and wiper blades are similar to conventional vehicles. The manual will detail these specific requirements.
Fluid Specifications
Coolant Type:
Specific EV coolant (refer to manual for Kia P/N, likely a long-life silicate-free coolant).
Brake Fluid Type:
DOT 3 or DOT 4 (refer to manual for specific recommendation).
Transmission Fluid Type:
Specific EV transmission fluid (refer to manual for Kia P/N).
Known Issues
Known Issues:
Early EV battery degradation (though generally robust), potential issues with charging port actuators, HVAC system performance in extreme temperatures, and minor interior trim rattles. The manual will provide diagnostic procedures for any reported issues.
Tire Specifications
Tire Size:
Typically 205/55R16 or 215/55R16 (refer to vehicle placard for exact size).
Wheel Specifications
Wheel Bolt Pattern:
5x114.3 mm (5x4.5 inches)
Wheel Offset:
Refer to vehicle placard or manual for specific offset.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Kia Motors Corporation, a South Korean automobile manufacturer, has a history dating back to 1944. It has grown into a major global automotive player known for offering value, innovative design, and a growing range of electrified vehicles.
Model Evolution
Model Evolution:
The Kia Soul, originally launched in 2008, quickly became known for its unique styling and practical interior. The introduction of the Soul EV in 2014 marked Kia's commitment to electric mobility, with the 2015 model representing an early iteration of their battery-electric offerings based on the second-generation Soul platform (PS).
Production
Production Location:
Gwangmyeong, Gyeonggi Province, South Korea.
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