Coverage Areas:
General Maintenance, Troubleshooting, Engine Service/Repair (Electric Powertrain), Transmission Service/Repair (Electric Powertrain), Brake System, Wiring Diagram, Electrical System, Suspension, Periodic Lubrication, Steering, Cooling System (Battery and Powertrain), Fuel Injection (N/A - EV), Fuel System (N/A - EV), Emission System (N/A - EV), Heater/Air Conditioning, Engine Control System (EV Powertrain Management), Chassis/Body, Restraint System, Interior, Differential/Drive, Axle.
Page Count:
Hundreds of pages (specific count not provided, but indicative of a comprehensive manual).
Manual Type:
Workshop Service Repair Manual (Full Factory)
Delivery Method:
Instant download link provided on the checkout page after payment completion.
Software Requirements:
Adobe PDF Reader (free download).
Systems Covered:
High-voltage battery system, electric motor, power inverter, onboard charger, DC-DC converter, regenerative braking system, thermal management system (battery and powertrain cooling), 12V auxiliary battery system, charging system components, traditional automotive systems (brakes, steering, suspension, HVAC, chassis, body, interior, safety restraints), and comprehensive electrical schematics.
Procedures Included:
Diagnostic procedures, troubleshooting guides, repair and overhaul procedures for all major components, replacement procedures (e.g., battery module servicing, motor inspection, charger replacement), system checks, adjustments, maintenance tasks, electrical system diagnostics, wiring harness tracing, and component testing. Includes procedures for complete disassembly and reassembly.
Technical Depth:
In-depth factory-level technical detail. Suitable for experienced mechanics and motivated DIY enthusiasts. Covers everything from routine maintenance and basic troubleshooting to advanced diagnostics and component-level repairs. Includes detailed explanations, step-by-step instructions, and critical notes, cautions, and warnings.
Electrical Schematics:
Detailed wiring diagrams for all vehicle systems, including high-voltage powertrain circuits, low-voltage accessories, lighting, infotainment, and safety systems. Crucial for electrical troubleshooting.
Diagnostic Tools:
The manual implicitly covers procedures that would be performed with diagnostic scan tools, providing code definitions, live data interpretation, and actuator tests relevant to the EV powertrain and other vehicle systems.
Chassis Body Coverage:
Includes information on body structure, chassis components, suspension mounting points, collision repair considerations, and body panel removal/installation.
Interior Coverage:
Covers removal and installation of interior trim panels, seating, dashboard components, and associated electrical connectors for repair and maintenance.
HVAC Coverage:
Detailed procedures for air conditioning system servicing, including refrigerant handling (where applicable for ancillary systems), blower motor, evaporator, condenser, and climate control module diagnostics and repair. Specific focus on cabin air filtration.
Restraint System Coverage:
Information on airbag system components, sensors, control modules, and seatbelt mechanisms. Includes safety precautions for working with airbag systems.
Drive Axle Coverage:
Details regarding the front-wheel drive system, including CV axles, drive shafts, and hub assemblies, with inspection and replacement procedures.
Periodic Lubrication Coverage:
While EVs have fewer lubrication points than ICE vehicles, this section would cover any required lubrication for suspension components, steering linkage, and potentially wheel bearings, along with recommended lubricants and intervals.
Troubleshooting Coverage:
Systematic diagnostic trees and flowcharts for identifying and resolving common and complex issues across all vehicle systems, with particular emphasis on EV-specific faults.
Engine Service Repair Coverage:
Covers the electric motor, inverter, gearbox, and associated high-voltage components, including removal, installation, inspection, and testing. Also addresses the 12V auxiliary battery system.
Transmission Service Repair
Transmission Service Repair Coverage:
Focuses on the single-speed reduction gear transmission, including fluid checks, seals, and general maintenance procedures. Not a complex overhaul as in ICE vehicles.
Brake System Coverage:
Detailed procedures for brake pad and rotor replacement, caliper service, brake fluid flushing, parking brake adjustment, and ABS system diagnostics.
Suspension Coverage:
Includes diagnosis and replacement of struts, shocks, control arms, ball joints, bushings, and sway bar links for both front and rear suspension systems.
Steering Coverage:
Covers power steering system components (electric power steering), steering rack, tie rods, and alignment procedures.
Cooling System Coverage:
Essential for EV thermal management. Details for the battery cooling system (liquid cooled), powertrain cooling, and cabin heating/cooling, including coolant flow, pumps, heat exchangers, and diagnostics.
Engine Control System Coverage:
Focuses on the Electric Powertrain Control Module (EPCM), Battery Management System (BMS), and associated sensors and actuators that govern motor speed, torque, charging, and battery health.
General Maintenance Coverage:
Routine checks and replacements such as wiper blades, cabin air filter, tire pressure checks, tire rotation, and inspections of key EV components like charging ports and high-voltage cables.
Fuel Injection Coverage:
N/A (This section is irrelevant for a Battery Electric Vehicle; the manual will likely omit or clearly state this absence).
Fuel System Coverage:
N/A (This section is irrelevant for a Battery Electric Vehicle; the manual will likely omit or clearly state this absence).
Emission System Coverage:
N/A (This section is irrelevant for a Battery Electric Vehicle; the manual will likely omit or clearly state this absence). The focus is on zero tailpipe emissions.
Service Intervals:
Specific intervals for EV components are generally longer than ICE vehicles, focusing on inspections of high-voltage battery, electric motor, charging system, and coolant for thermal management. Routine checks for brake fluid, cabin air filter, tire rotation, and wiper blades are similar to conventional vehicles. The manual will detail these specific requirements.
Coolant Type:
Specific EV coolant (refer to manual for Kia P/N, likely a long-life silicate-free coolant).
Brake Fluid Type:
DOT 3 or DOT 4 (refer to manual for specific recommendation).
Transmission Fluid Type:
Specific EV transmission fluid (refer to manual for Kia P/N).
Known Issues:
Early EV battery degradation (though generally robust), potential issues with charging port actuators, HVAC system performance in extreme temperatures, and minor interior trim rattles. The manual will provide diagnostic procedures for any reported issues.
Tire Size:
Typically 205/55R16 or 215/55R16 (refer to vehicle placard for exact size).
Wheel Bolt Pattern:
5x114.3 mm (5x4.5 inches)
Wheel Offset:
Refer to vehicle placard or manual for specific offset.