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Chevrolet Chevy Spark Complete Workshop Service Repair Manual 2016

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🏷️ Basic Information Identification Make: Chevrolet Model: Chevy Spark Year: 2016 Codes Vehicle Platform: GM Gamma II platform 👋 Introduction Market Position Segment: Subcompact Hatchback Competitive Analysis Key Competitors: Kia...
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Chevrolet Chevy Spark Complete Workshop Service Repair Manual 2016
🏷️ Basic Information
Identification
Make:
Chevrolet
Model:
Chevy Spark
Year:
2016
Codes
Vehicle Platform:
GM Gamma II platform
👋 Introduction
Market Position
Segment:
Subcompact Hatchback
Competitive Analysis
Key Competitors:
Kia Rio, Hyundai Accent, Mitsubishi Mirage, Ford Fiesta, Toyota Yaris
Key Features
Target Audience:
Urban commuters, first-time car buyers, budget-conscious consumers
Value Proposition:
Affordable pricing, excellent fuel economy, maneuverability, surprisingly spacious interior for its size, and a good list of available features for the segment.
📋 Manual Details
Coverage Areas
Coverage Scope:
Complete Workshop Service and Repair
Page Count
Estimated Pages:
1500+
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, fuel system, ignition system, exhaust system, emissions control, cooling system, lubrication system
Transmission:
Manual and Automatic Transmission (including clutch, torque converter, gear selector, internal components, hydraulic control systems)
Chassis:
Suspension (front and rear), steering system (power steering, steering column), braking system (ABS, EBD, brake components, hydraulic lines), wheels and tires
Electrical System:
Battery, starting system, charging system, lighting (headlights, taillights, interior), instruments and controls, wipers and washers, power windows and locks, horn, trailer towing wiring
Body And Frame:
Body structure, exterior panels, doors, hood, trunk, bumpers, interior trim, seats, airbags, seat belts, glass and mirrors, noise insulation
HVAC System:
Heating, Ventilation, and Air Conditioning (compressor, evaporator, condenser, refrigerant, blower motor, controls)
Infotainment And Electronics:
Audio system, navigation (if equipped), Bluetooth connectivity, driver information center, Body Control Module (BCM)
Procedures Included
Maintenance:
Oil and filter change, air filter replacement, cabin air filter replacement, spark plug replacement, brake fluid flush, coolant flush, tire rotation, lubrication points
Troubleshooting:
Diagnostic fault codes (DTCs), common symptoms and causes, diagnostic procedures for all systems, wiring diagrams, component testing
Repair:
Engine overhaul, transmission rebuild, brake caliper replacement, shock absorber/strut replacement, power steering pump replacement, headlamp bulb replacement, starter motor replacement, alternator replacement, fuel pump replacement
Adjustment And Calibration:
Wheel alignment, brake adjustment, parking brake adjustment, throttle position sensor calibration
Component Replacement:
Detailed steps for removing, installing, and replacing all major and minor components
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds, including detailed diagnostics and wiring schematics.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printability:
High-resolution, printable pages for workshop use
Binding Type
Binding:
N/A (Downloadable Digital Format)
Paper Type
Paper Quality:
N/A (Digital Format)
Searchability
Text Search:
Fully searchable text for quick information retrieval
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 4-Cylinder DOHC
Engine Code:
LUV
Displacement:
1.4 Liters (1398 cc)
Performance
Horsepower:
98 hp @ 6200 RPM
Torque:
94 lb-ft @ 4400 RPM
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Recommended Fuel:
87 Octane Unleaded Gasoline
Other Specs
Bore X Stroke:
73.4 mm x 82.6 mm
Compression Ratio:
10.5:1
Valve Train:
Dual Overhead Camshafts (DOHC), 16 Valves
🔧 Transmission
Standard
Transmission Type Std:
5-Speed Manual
Optional
Transmission Type Opt:
6-Speed Automatic (with manual shift mode)
Features
Automatic Features:
Active Select Shift, Hill Start Assist (on some models)
Fluid Specifications
Manual Transmission Fluid:
Dexron VI Automatic Transmission Fluid (ATF) or equivalent (refer to specific manual section for exact GM part number)
Automatic Transmission Fluid:
Dexron VI Automatic Transmission Fluid (ATF) or equivalent (refer to specific manual section for exact GM part number)
📐 Dimensions
Exterior
Length:
144.7 inches (3675 mm)
Width:
64.8 inches (1646 mm)
Height:
59.1 inches (1501 mm)
Wheelbase:
93.0 inches (2362 mm)
Cargo
Cargo Volume Rear Seats Up:
17.2 cubic feet
Cargo Volume Rear Seats Down:
34.5 cubic feet
Weights
Curb Weight Min:
2304 lbs (1045 kg) (Manual Transmission)
Curb Weight Max:
2431 lbs (1103 kg) (Automatic Transmission)
🛡️ Safety Features
Ratings
NHTSA Overall Rating 2016:
4 out of 5 stars (General Motors rating, specific tests may vary)
Active Features
ABS:
Yes, standard
Traction Control:
Yes, standard
Electronic Stability Control:
Yes, standard
Passive Features
Airbags:
Driver and front passenger airbags, side-curtain airbags, front side-impact airbags (standard)
Seat Belts:
3-point front and rear seat belts with pretensioners
Other Features
Rearview Camera:
Available on certain trims
💡 Technology Features
Infotainment
Infotainment System:
Chevrolet MyLink infotainment system with 7-inch diagonal color touchscreen
Smartphone Integration:
Apple CarPlay and Android Auto compatibility available on higher trims
Driver Assistance
Available Features:
Rear Park Assist, Forward Collision Alert (on some trims)
Connectivity
Bluetooth:
Standard for hands-free calling and audio streaming
Usb Ports:
Available
Instrumentation
Driver Display:
Digital driver information center with trip computer, fuel economy, and vehicle warnings.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles (12,000 km) or 6 months, whichever comes first (using synthetic oil).
Air Filter Replacement:
Every 30,000 miles (48,000 km) or 24 months.
Cabin Air Filter Replacement:
Every 20,000 miles (32,000 km) or 12 months.
Spark Plug Replacement:
Every 100,000 miles (160,000 km).
Brake Fluid Flush:
Every 2 years or 45,000 miles (72,000 km).
Coolant Flush:
First flush at 105,000 miles (168,000 km), then every 45,000 miles (72,000 km) or 5 years.
Fluid Specifications
Engine Oil Type:
SAE 0W-20 Synthetic (GM dexos1™ Gen 2 or equivalent)
Engine Oil Capacity:
Approx. 4.1 quarts (3.9 liters) with filter change
Coolant Type:
GM P/N 12378515 (Orange) or equivalent Dex-Cool compatible coolant
Brake Fluid Type:
DOT 3
Known Issues
Common Problems:
Occasional reports of minor electrical gremlins, CVT issues (though 2016 has a 6-speed auto), and potential for premature wear on certain suspension components due to its economy-focused design. Some owners report cabin noise at highway speeds.
Parts Reference
Oil Filter Part Number Example:
ACDelco PF2232 (verify with vehicle VIN)
Air Filter Part Number Example:
ACDelco A3265C (verify with vehicle VIN)
📚 Vehicle History
Brand Heritage
Manufacturer Heritage:
Chevrolet, a division of General Motors, has a long history of producing a wide range of vehicles, from trucks to sports cars, known for value and accessibility.
Model Evolution
First Generation Spark:
The Spark was initially developed by GM Daewoo and launched globally in various forms before being introduced to the North American market as a Chevrolet.
Second Generation Introduction:
The 2016 model year marked the introduction of the second generation Chevrolet Spark in North America, featuring a significant redesign.
Production
Manufacturing Location:
South Korea (GM Korea facility)
🏆 Awards & Recognition
Recognitions
Safety Recognition:
Often cited by IIHS (Insurance Institute for Highway Safety) for good crash test performance within its segment, although specific accolades may vary year to year.
Ratings
Kbb Value For Money:
Generally recognized for strong value and affordability by automotive review sites like Kelley Blue Book.
Certifications
Emissions Certification:
Meets EPA and CARB emissions standards for the model year.
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