Target Audience:
Harley-Davidson DYNA owners, independent repair shops, motorcycle technicians
Value Proposition:
Provides essential information for maintaining, troubleshooting, and repairing 2016 Harley-Davidson DYNA models, enabling DIY repairs and informed servicing.
Competitors:
Other Harley-Davidson factory service manuals, aftermarket repair guides (e.g., Clymer, Haynes)
Comprehensiveness:
Covers all aspects of the motorcycle, from routine maintenance to complete engine rebuilds and electrical diagnostics.
Visuals:
Includes pictures and part diagrams to aid in identification and assembly.
Technical Data:
Contains crucial technical specifications such as torque values, fluid types, and clearances.
Powertrain:
Engine, Transmission, Clutch, Final Drive
Chassis:
Frame, Suspension (Front and Rear), Steering, Wheels, Brakes
Electrical:
Ignition System, Charging System, Starting System, Lighting, Instrumentation, Battery, Wiring Harness, ECM/PCM, Sensors
Bodywork And Trim:
Body Panels, Fenders, Fuel Tank, Seat, Handlebars, Controls, Mirrors
Diagnostics:
Troubleshooting common problems, DTC (Diagnostic Trouble Code) interpretation
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, adjustments
Repair Rebuild:
Complete tear-down and reassembly procedures for all major components
Electrical Service:
Wiring diagrams, circuit tracing, component testing, diagnostic procedures
Engine Rebuild:
Detailed instructions for engine disassembly, inspection, repair, and reassembly, including torque specifications
Transmission Service:
Clutch replacement, gear inspection, bearing service, lubrication procedures
Suspension And Brakes:
Fork seal replacement, shock absorber servicing, brake pad/rotor replacement, bleeding procedures
Wiring And Diagnostics:
Comprehensive electrical schematics, troubleshooting flowcharts, sensor specifications
Engine Family:
Evolution (Big Twin)
Engine Displacement:
103 cubic inches (1690cc) typically for 2016 DYNA models
Engine Configuration:
Air-cooled, 45-degree V-twin
Bore X Stroke:
Specific to 103ci: 3.875 in. x 4.380 in. (98.4 mm x 111.3 mm)
Compression Ratio:
Typically 9.7:1 for 103ci
Valve Train:
Overhead valves (OHV), 2 valves per cylinder, pushrod actuated
Horsepower:
Approx. 75-85 HP (model dependent, not usually stated explicitly in service manuals, but obtainable via dyno charts)
Torque:
Approx. 95-105 ft-lbs (129-142 Nm) at around 3000 RPM (model dependent)
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Premium Unleaded Gasoline, 91 octane or higher recommended
Fuel Tank Capacity:
Typically 5.0 gallons (18.9 L) for most DYNA models
Transmission Type:
6-speed Cruise Drive Manual Transmission
Clutch Type:
Hydraulically actuated, multi-plate wet clutch
Gear Ratios:
Specific gear ratios provided in manual for each gear
Final Drive:
Belt drive, 24mm, 140T rear, 32T front
Transmission Fluid Type:
Harley-Davidson transmission lubricant or equivalent (e.g., Syn3)
Overall Length:
Varies by model, e.g., FXDB approx. 90.5 in. (2299 mm)
Seat Height Laden:
Varies by model, e.g., FXDB approx. 25.5 in. (648 mm)
Dry Weight:
Varies by model, e.g., FXDB approx. 650 lbs (295 kg)
Gross Vehicle Weight Rating Gvwr:
Specific GVWR provided in manual
Crash Test Ratings:
N/A for motorcycles as per industry standard
Braking System:
Hydraulic disc brakes, front and rear. ABS (Anti-lock Braking System) often optional or standard on certain trims.
Lighting:
Halogen headlamp, LED tail lamps, turn signals
Frame Construction:
Steel double-cradle frame
Instrumentation:
Analog speedometer and tachometer, digital odometer, gear indicator, fuel gauge, clock, trip meters, diagnostic indicators
Audio System:
Optional Boom! Audio system available on some models/trims, featuring radio, CD/MP3 player, and connectivity
ABS:
Available as an option or standard on select 2016 DYNA models.
Diagnostic Ports:
Vehicle diagnostic port (4-pin interface) for electronic diagnostics
Initial Service:
Typically at 1,000 miles (1,600 km) or 6 months
Subsequent Service:
Generally every 5,000 miles (8,000 km) or 12 months, whichever comes first. Specific intervals for oil changes, spark plugs, belt tension, etc., are detailed in the manual.
Engine Oil Type:
Harley-Davidson 20W50 Synthetic (e.g., Syn3) or equivalent specified oil
Engine Oil Capacity:
Approx. 3.0 US quarts (2.8 L) with filter change
Primary Chain Case Fluid Type:
Harley-Davidson primary fluid or specified type (e.g., Syn3)
Primary Chain Case Fluid Capacity:
Approx. 2.4 US quarts (2.3 L)
Brake Fluid Type:
DOT 4 specification
Common Wear Items:
Clutch wear, primary chain wear, brake pad wear, belt tension adjustments
Potential Electrical Concerns:
Wiring harness issues, sensor failures, charging system components (stator/regulator) can be points of failure over time. Manual provides diagnostic steps.
Brand History:
Harley-Davidson is an iconic American motorcycle manufacturer with a rich history dating back to 1903.
Dyna Lineage:
The DYNA platform, introduced in 1991, represented a more modern approach to Harley-Davidson's traditional big twin motorcycles, often characterized by its rubber-mounted engine for reduced vibration.
Production Era:
2016 marks a significant year in the DYNA lineup before its eventual discontinuation and integration into the Softail platform.
