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Kia Cerato 2016 Factory Service Repair Manual

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Basic Information Identification Make: Kia Model: Cerato Year: 2016 Generation Third Generation Code: BD Codes Body Styles Covered: Sedan, Hatchback (5-door), Coupe (3-door, known as Cerato Koup) Introduction Market Position...
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UGS: 70807
Mots clés: 2016 Car Cars Cerato Kia
Kia Cerato 2016 Factory Service Repair Manual
Basic Information
Identification
Make: Kia
Model: Cerato
Year: 2016
Generation
Third Generation Code: BD
Codes
Body Styles Covered: Sedan, Hatchback (5-door), Coupe (3-door, known as Cerato Koup)
Introduction
Market Position
Segment: Compact Car
Target Audience: Value-conscious buyers seeking a stylish and reliable compact car with a good range of features.
Competitive Analysis
Key Competitors: Honda Civic, Toyota Corolla, Mazda3, Hyundai Elantra, Ford Focus
Segment Strengths: Known for its value, styling, and a good list of standard and available features for the price point.
Key Features
Value Proposition: Offers a compelling balance of style, features, and affordability within its segment.
Manual Advantage: Provides the same information as professional technicians, enabling DIY maintenance and repair and significant cost savings.
Manual Details
Coverage Areas
Coverage Scope: Comprehensive, All Styles Covered
Page Count
Estimated Pages: Hundreds (specific count not provided, but described as extensive)
Manual Type
Type: Factory Service Repair Manual
Language
Language: English
Format
Format: PDF Download
Manual Coverage
Systems Covered
Powertrain: Engine Service/Repair, Transmission Service/Repair, Fuel Injection/Fuel System, Cooling System, Emission System, Engine Control System, Differential/Drive, Axle
Chassis And Suspension: Brake System, Suspension, Steering, Chassis/Body
Electrical And Comfort: Wiring Diagram, Electrical System, Heater/Air Conditioning, Restraint System, Interior
Body And Chassis: Chassis/Body, Interior, Restraint System
Engine Mechanical: Engine block, cylinder head, pistons, crankshaft, camshafts, timing system, lubrication system.
Transmission Mechanical: Gearbox components, clutch (manual), torque converter (automatic), valve body, seals.
Emission Control: Catalytic converter, exhaust system, evaporative emission control (EVAP) system, EGR system (if applicable).
Heating Ventilation Air Conditioning: AC compressor, refrigerant system, heater core, blower motor, climate controls.
Procedures Included
Maintenance: General Maintenance, Periodic Lubrication
Diagnostics And Repair: Troubleshooting, Step-by-step Repair Procedures, Diagnostic Procedures
Diagnostics: Advanced troubleshooting guide, diagnosis of problems in electrical system, engine, transmission, etc.
Repair Procedures: Detailed step-by-step instructions for component removal, installation, adjustment, and repair.
Installation Procedures: Covers installation of various components and accessories.
Technical Depth
Depth: Factory trained technician level, covering all aspects of repair, refurbishment, and restoration
Diagnostic Tools Covered: Implicitly covers use of OBD-II scanner and interpretation of diagnostic trouble codes (DTCs).
Illustrations And Diagrams: Contains all necessary illustrations, drawings, and photos to guide through repair procedures.
Troubleshooting Methodology: Employs a logical, symptom-based troubleshooting approach with clear diagnostic flowcharts.
Manual Specifications
File Format
File Type: PDF
Compatibility: Compatible with all PC-based Windows operating systems and Mac. Can be burned to CD-ROM.
Print Quality
Printability: Printable without any restriction, individual pages or entire manual
Searchability: Searchable PDF functionality allows for quick information retrieval.
Binding Type
Binding: N/A (Digital Download)
Digital Delivery Method: Instant download link provided on checkout page after payment.
Paper Type
Paper Quality: N/A (Digital Download)
Engine Specifications
Primary Engine
Engine Options 2016: 1.6L Gamma MPI (G4FC), 1.8L Nu MPI (G4NB), 1.8L Nu MPI with Flex Fuel capabilities (G4NB-FF), 2.0L Nu GDI (G4NC, primarily for higher trims/specific markets)
Performance
Horsepower Range: Approximately 130 hp to 164 hp (depending on engine)
Torque Range: Approximately 118 lb-ft to 156 lb-ft (depending on engine)
Fuel Economy Estimates: Varies by engine and transmission, but generally competitive within its class (e.g., 25-30 MPG city, 30-37 MPG highway).
Fuel System
Fuel Delivery: Multi-Point Fuel Injection (MPI) for 1.6L and 1.8L, Gasoline Direct Injection (GDI) for 2.0L
Engine Codes Specific: G4FC (1.6L MPI), G4NB (1.8L MPI), G4NC (2.0L GDI)
Transmission
Standard
Standard Transmission: 6-speed Manual Transmission
Optional
Optional Transmission: 6-speed Automatic Transmission (with Shiftronic)
Features
Transmission Fluid Spec Auto: SP-III or SP-IV automatic transmission fluid (refer to manual for exact specification)
Dimensions
Exterior
Wheelbase: Approximately 103.9 inches (2,640 mm)
Length: Sedan: ~179.1 inches (4,550 mm); Hatchback: ~169.3 inches (4,300 mm); Coupe: ~172.0 inches (4,370 mm)
Weights
Curb Weight Range: Approximately 2,800 - 3,100 lbs (1,270 - 1,406 kg)
Interior
Seating Capacity: 5 passengers
Safety Features
Ratings
NHTSA Overall Rating: Generally 4-Star or 5-Star (depending on specific test year and configuration, refer to NHTSA for exact details)
IIHS Rating: Good ratings in most IIHS crashworthiness tests (refer to IIHS for specific year and test results).
Active Features
Active Safety Systems Available: Anti-lock Braking System (ABS), Electronic Stability Control (ESC), Traction Control System (TCS), Hill-start Assist Control (HAC), Brake Assist System (BAS), Electronic Brake-force Distribution (EBD)
Passive Features
Passive Safety Features: Front airbags, Front side-impact airbags, Full-length side curtain airbags, Seatbelt pretensioners
Technology Features
Infotainment
Infotainment Options: Available touch-screen infotainment system with Bluetooth connectivity, USB/Auxiliary inputs, and available navigation.
Speaker Configuration: Typically 4 or 6 speakers, with optional premium audio systems on higher trims.
Screen Size Options: Typically 4.3-inch or 7-inch touchscreens depending on trim and options.
Driver Assistance
Driver Assistance Features Available: Rearview camera, parking sensors (availability varies by trim level).
Connectivity
Connectivity Features: Bluetooth for hands-free calling and audio streaming, USB port for media playback and charging.
Maintenance
Service Intervals
Oil Change Interval: Typically 7,500 miles or 12 months, whichever comes first (synthetic oil recommended, refer to manual for precise interval and oil type)
Air Filter Replacement: Inspect every 7,500 miles, replace as needed or every 15,000-22,500 miles (refer to manual)
Fluid Specifications
Engine Oil Type: API SN or higher, ILSAC GF-5 or higher, SAE 0W-20 (check manual for specific engine requirements and capacities)
Coolant Type: Propylene glycol-based long-life coolant (typically HOAT - Hybrid Organic Acid Technology, color may vary, e.g., blue or green, refer to manual for exact specification and capacity)
Brake Fluid Type: DOT 3 or DOT 4 (refer to manual for exact specification)
Power Steering Fluid Type: Refer to manual for specific type (often ATF Dexron III or similar, but can vary)
Transmission Fluid Type Manual: Refer to manual for specific gear oil specification (e.g., GL-4 or GL-5, viscosity grade)
Known Issues
Common Wear Items: Brake pads and rotors, spark plugs, suspension components (e.g., bushings, struts), serpentine belt.
Potential Electrical Issues: Infrequent reports of minor electrical gremlins, such as sensor faults or infotainment glitches, generally resolved with software updates or component replacement.
Engine Performance Notes: Generally reliable engines, but some owners report occasional carbon buildup on direct-injection engines if not properly maintained.
Vehicle History
Brand Heritage
Brand Origins: South Korean automotive manufacturer with a history dating back to 1944.
Model Evolution
Third Generation Launch: The 2016 model year represents the facelift or mid-cycle refresh for the third generation (BD) Cerato, which was originally introduced for the 2014 model year.
Styling Updates 2016: The 2016 facelift typically brought revised front and rear styling, updated grille, and potential interior trim enhancements.
Production
Manufacturing Location: Primarily South Korea, with production also occurring in other Kia facilities globally depending on market.
Awards & Recognition
Recognitions
Segment Award Potential: The Cerato line has historically received positive marks in various consumer reports and reviews for its value, styling, and feature set.
Ratings
Reliability Perception: Generally considered reliable, with consistent ratings from automotive consumer organizations.
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