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2018 Chevrolet Malibu Service and Repair Manual

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🏷️ Basic Information Identification Make: Chevrolet Model: Malibu Year: 2018 Codes Platform Code: Epsilon II (Malibu 9) 👋 Introduction Market Position Market Segment: Mid-size Sedan Competitive Analysis Key Competitors: Toyota...
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2018 Chevrolet Malibu Service and Repair Manual2018 Chevrolet Malibu Service and Repair Manual2018 Chevrolet Malibu Service and Repair Manual2018 Chevrolet Malibu Service and Repair Manual
🏷️ Basic Information
Identification
Make:
Chevrolet
Model:
Malibu
Year:
2018
Codes
Platform Code:
Epsilon II (Malibu 9)
👋 Introduction
Market Position
Market Segment:
Mid-size Sedan
Competitive Analysis
Key Competitors:
Toyota Camry, Honda Accord, Ford Fusion, Nissan Altima, Hyundai Sonata, Kia Optima
Key Features
Vehicle Strengths:
Stylish design, comfortable ride, good fuel economy (especially with turbo engines), available advanced safety features
📋 Manual Details
Coverage Areas
Coverage Scope:
Complete Service and Repair
Page Count
Page Count:
Approx. 2500+
Manual Type
Manual Type:
Factory Service Manual (FSM) / Workshop Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, transmission, drivetrain, exhaust
Chassis:
Suspension (front & rear), steering, brakes (hydraulic & parking), wheels, tires
Body:
Body structure, interior components, exterior trim, doors, windows, seats, HVAC, safety restraints
Electrical:
Charging system, starting system, lighting, instrumentation, audio systems, climate control, power accessories, body control module (BCM), powertrain control module (PCM), body control modules (BCMs), infotainment system wiring
Diagnostics:
Diagnostic trouble codes (DTCs), diagnostic procedures, scan tool usage, component testing
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, brake fluid flush, coolant flush
Repair:
Engine repair (top end, bottom end), transmission overhaul, brake caliper replacement, suspension component replacement, steering rack replacement, electrical component diagnosis and replacement, HVAC system repair, body panel repair and replacement
Troubleshooting:
System-specific diagnostic flowcharts, symptom-based troubleshooting guides, wiring diagrams for electrical faults
Specifications:
Torque specifications, clearances, fluid capacities, wiring diagrams, component locations
Technical Depth
Technical Depth:
Comprehensive (from basic maintenance to complete engine/transmission rebuilds and advanced electrical diagnostics)
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High-resolution (suitable for printing)
Binding Type
Binding Type:
N/A (Digital)
Paper Type
Paper Type:
N/A (Digital)
Searchability
Searchability:
Fully searchable text content
⚙️ Engine Specifications
Primary Engine
Engine 1 Code:
L40 (1.5L Turbocharged DOHC VVT)
Engine 1 Displacement:
1490 cc (1.5 L)
Engine 1 Horsepower:
160 hp @ 5600 rpm
Engine 1 Torque:
184 lb-ft @ 2000 rpm
Engine 1 Fuel Delivery:
Direct Injection
Secondary Engine
Engine 2 Code:
LTG (2.0L Turbocharged DOHC VVT)
Engine 2 Displacement:
1998 cc (2.0 L)
Engine 2 Horsepower:
250 hp @ 5300 rpm
Engine 2 Torque:
260 lb-ft @ 2000 rpm
Engine 2 Fuel Delivery:
Direct Injection
Fuel System
Fuel Type:
Unleaded Gasoline
Recommended Octane:
87 AKI (91 AKI for 2.0L for optimal performance)
🔧 Transmission
Standard
Transmission 1 Type:
6-Speed Automatic (M3H) - for 1.5L engine
Optional
Transmission 2 Type:
9-Speed Automatic (M9Z) - for 2.0L engine
Features
Transmission Features:
Driver Shift Control, Tap-Up/Tap-Down Shifting
📐 Dimensions
Exterior
Length:
193.8 inches (4923 mm)
Width:
73.0 inches (1854 mm)
Height:
57.4 inches (1458 mm)
Wheelbase:
111.2 inches (2824 mm)
Interior
Front Headroom:
39.0 inches (991 mm)
Rear Headroom:
37.5 inches (953 mm)
Front Legroom:
42.1 inches (1069 mm)
Rear Legroom:
38.5 inches (978 mm)
Cargo
Trunk Volume:
15.8 cubic feet (447 L)
Weights
Curb Weight Min:
3,307 lbs (1500 kg)
Curb Weight Max:
3,514 lbs (1594 kg)
🛡️ Safety Features
Ratings
NHTSA Overall Rating:
5-Star (2018 Model Year)
IIHS Top Safety Pick:
Yes (with optional front crash prevention and specific headlights)
Active Features
Active Safety Features:
Available: Forward Collision Alert, Automatic Emergency Braking, Lane Keep Assist with Lane Departure Warning, Lane Change Alert with Side Blind Zone Alert, Rear Cross Traffic Alert, Adaptive Cruise Control
Passive Features
Passive Safety Features:
10 Airbags (front, side, curtain, knee), StabiliTrak Electronic Stability Control System, Anti-lock Braking System (ABS), Traction Control System (TCS), Rear Vision Camera
💡 Technology Features
Infotainment
Infotainment System:
Chevrolet MyLink (7-inch or 8-inch diagonal color touch-screen)
Smartphone Integration:
Apple CarPlay, Android Auto
Audio System:
Available Bose premium audio system
Driver Assistance
Driver Assistance Features:
Available: Rear Park Assist, Rear Cross-Traffic Alert, Lane Keep Assist, Forward Collision Alert, Adaptive Cruise Control, Automatic Parking Assist (optional on Premier)
Connectivity
Connectivity Features:
Available built-in Wi-Fi hotspot (requires subscription), Bluetooth connectivity, USB ports, Auxiliary input jack.
🔧 Maintenance
Service Intervals
Oil Change Interval:
7,500 miles (12,000 km) or 12 months, whichever comes first (synthetic oil)
Engine Air Filter Replacement:
Inspect every 30,000 miles (48,000 km), replace as needed.
Cabin Air Filter Replacement:
Replace every 24,000 miles (38,000 km) or annually.
Spark Plug Replacement 1.5L:
100,000 miles (160,000 km) (iridium-tipped)
Spark Plug Replacement 2.0L:
100,000 miles (160,000 km) (iridium-tipped)
Transmission Fluid Change 6-Speed:
Inspect periodically, change based on driving conditions (refer to manual for severe service).
Transmission Fluid Change 9-Speed:
Fluid is typically considered 'lifetime' but flushing is recommended at ~100,000 miles (160,000 km) under severe usage. Refer to specific manual for detail.
Coolant Flush Interval:
First change at 150,000 miles (240,000 km) or 5 years, then every 5 years or 150,000 miles (240,000 km).
Fluid Specifications
Engine Oil Spec:
SAE 0W-20, API SN Certified, GM dexos1 Gen 2 approved synthetic (for both engines)
Engine Oil Capacity 1.5L:
4.9 US quarts (4.6 L)
Engine Oil Capacity 2.0L:
5.2 US quarts (4.9 L)
Transmission Fluid 6-Speed:
GM DEXRON-VI Automatic Transmission Fluid
Transmission Fluid 9-Speed:
GM P/N 19354911 (or equivalent UTF) - refer to manual for exact spec
Coolant Spec:
GM P/N 12346780 (Orange or Pink Extended Life Coolant - HOAT)
Known Issues
Common Issues:
Infrequent reports of turbocharger issues (early models), potential for engine oil consumption in some turbo engines, brake wear (normal for any vehicle), minor electrical gremlins (often software related or loose connections).
📚 Vehicle History
Brand Heritage
Chevrolet History:
Founded in 1911, Chevrolet is a cornerstone of General Motors, known for its diverse range of vehicles from compact cars to heavy-duty trucks.
Model Evolution
Malibu Evolution Since Launch:
Introduced in 1964 as a premium trim level for the Chevrolet Chevelle, the Malibu became a standalone model in 1978. It has undergone numerous redesigns and platform changes, evolving from a rear-wheel-drive muscle car era to a front-wheel-drive family sedan.
Production
Production Start Year:
1964
Current Generation Start:
2016 (9th Generation)
Manufacturing Locations:
Fairfax, Kansas, USA
🏆 Awards & Recognition
Recognitions
Recognitions:
KBB.com Best Buy Awards (Mid-size Sedan segment in previous years), various safety accolades from IIHS and NHTSA for its generation.
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