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2019 Chevrolet Cruze (2nd gen) Service and Repair Manual

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🏷️ Basic Information Identification Make: Chevrolet Model: Cruze Year: 2019 Generation: 2nd Generation (2015-2019) Codes Platform Code: GM D2 platform 👋 Introduction Market Position Market Position: Compact sedan aimed at...
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2019 Chevrolet Cruze (2nd gen) Service and Repair Manual
🏷️ Basic Information
Identification
Make:
Chevrolet
Model:
Cruze
Year:
2019
Generation:
2nd Generation (2015-2019)
Codes
Platform Code:
GM D2 platform
👋 Introduction
Market Position
Market Position:
Compact sedan aimed at affordability, fuel efficiency, and modern technology, competing with vehicles like the Honda Civic, Toyota Corolla, and Mazda3.
Competitive Analysis
Competitive Analysis:
The 2019 Cruze offered a compelling value proposition with its refined interior, available turbocharged engines, and competitive pricing, positioning it as a strong contender in the crowded compact segment.
Key Features
Key Features:
Available turbocharged engines, modern infotainment system with Apple CarPlay/Android Auto, advanced safety features, comfortable ride quality, fuel efficiency.
Design Philosophy:
Emphasis on aerodynamic styling, a driver-centric interior, and efficient packaging for its compact class.
📋 Manual Details
Coverage Areas
Coverage Areas:
All Models and Trims, All Repairs A-Z
Page Count
Page Count:
Not specified, but implied to be comprehensive for all repairs.
Manual Type
Manual Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
Digital PDF
Compatibility
Compatibility:
Windows Vista (32/64-bit), XP, ME, 98, NT, 2000, and Mac.
Accessibility
Accessibility:
Easy-to-use PDF format, printable pages, searchable text, ability to blow-up images.
Delivery Method
Delivery Method:
Speed Download
Requirements
Requirements:
Adobe PDF Reader and Winzip (free online).
📖 Manual Coverage
Systems Covered
Systems Covered:
Engine, Control System, Mechanical, Fuel Service, Emission Control, Intake, Exhaust, Cooling, Lube, Ignition, Starting, Charging, Automatic Transmission, Clutch, Manual Transmission, Transfer Case, Propeller Shaft, Drive Shaft, Differential, Axle, Suspension, Tire & Wheel, Brake Control, Brakes, Parking Brake, Steering Column, Power Steering, Air Conditioning, Supplemental Restraint System (SRS), Seat Belt, Engine Immobilizer, Cruise Control, Wiper & Washer, Door Lock, Meter, Audio/Visual, Horn, Windshield/Glass/Mirror, Instrument Panel, Seats, Engine Hood/Doors, Exterior & Interior, Electrical, Multiplex/CAN Communication.
Powertrain Components:
Engine assembly, cylinder head, crankshaft, pistons, connecting rods, engine lubrication system, cooling system, fuel injection system, exhaust system, ignition system, turbocharger system, automatic and manual transmissions, clutch, differentials, drive axles, CV joints.
Chassis Components:
Front and rear suspension systems (struts, shocks, control arms, sway bars), steering system (rack and pinion, power steering), brake system (master cylinder, calipers, rotors, pads, ABS module, parking brake), wheel bearings, wheel hub assemblies.
Electrical System:
Battery, charging system (alternator), starting system (starter), lighting systems (headlights, taillights, interior lights), power windows, power locks, mirrors, wiper system, horn, instrument cluster, audio system, climate control module, interior and exterior wiring harnesses, CAN bus communication.
Safety And Restraint Systems:
Supplemental Restraint System (SRS) components, airbag module diagnosis and replacement, seat belt operation and replacement, seat belt pretensioners.
Instrumentation And Gauges:
Diagnosis and repair of the instrument cluster, warning lights, gauges (speedometer, tachometer, fuel, temperature), and driver information center.
Procedures Included
Procedures Included:
Maintenance, Servicing, Diagnosis, Repair, Troubleshooting, Step-by-step instructions, Diagrams, Illustrations, Wiring Schematics.
Diagnostic Procedures:
Troubleshooting guides for various symptoms, diagnostic trouble code (DTC) interpretation and procedures, component testing, wiring diagram analysis.
Repair Procedures:
Detailed step-by-step instructions for component removal, installation, adjustment, and replacement, including torque specifications.
Body And Interior Repair:
Repair and replacement of body panels, doors, hoods, trunk lids, bumpers, interior trim, seats, airbags, seat belts, and associated components.
Climate Control Service:
Diagnosis and repair of air conditioning and heating systems, including refrigerant handling, component replacement (compressor, evaporator, condenser), and blower motor service.
Engine Performance Tuning:
While the manual focuses on repair and maintenance, it provides the factory specifications and parameters that aftermarket tuning would modify.
Technical Depth
Technical Depth:
Factory High Detail, Technician-Level Accuracy, Complete Repair.
Technical Specifications:
Includes detailed specifications for engine performance, emissions, torque values, electrical specifications, fluid capacities, tire pressures, and more.
Wiring Schematics Coverage:
Comprehensive wiring diagrams for all major electrical systems, including power distribution, grounds, and circuit tracing.
Diagnostic Tools:
Implied use of GM's Tech 2 or MDI diagnostic scan tools for advanced diagnostics, as it's the same manual used by dealerships.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High-resolution, printable at any size (enlargeable images).
Binding Type
Binding Type:
Digital (no physical binding)
Paper Type
Paper Type:
Not applicable (digital format)
⚙️ Engine Specifications
Primary Engine
Primary Engine:
1.4L Turbocharged Inline-4 (LUU/LUV)
Performance
Horsepower:
153 hp @ 5600 rpm (for 1.4L Turbo)
Torque:
177 lb-ft @ 2000 rpm (for 1.4L Turbo)
Fuel System
Fuel System:
Direct Injection (GDI)
Engine Codes
Engine Codes:
LUU, LUV (1.4L Turbo)
Engine Options
Engine Options:
1.4L Turbocharged I4 (LUU/LUV); available in some markets was a 1.6L Turbocharged Diesel I4 (LVP) for specific configurations.
Transmission Types Offered
Transmission Types Offered:
6-speed manual, 6-speed automatic.
🔧 Transmission
Standard
Standard Transmission:
6-speed manual (on select trims)
Optional
Optional Transmission:
6-speed automatic (M32/MYX)
Features
Transmission Features:
Available automatic transmission with engine start/stop for enhanced fuel economy.
📐 Dimensions
Exterior
Wheelbase:
106.3 inches (2700 mm)
Length:
183.5 inches (4661 mm)
Width:
70.5 inches (1791 mm)
Height:
57.7 inches (1466 mm)
Cargo
Trunk Capacity:
15.1 cu ft (427 L)
Rear Seat Folded Cargo:
Provides expanded cargo space when rear seats are folded down (specific volume not detailed but implied by sedan configuration).
Weights
Curb Weight:
Approximately 3000-3100 lbs (1360-1406 kg), depending on trim and options.
🛡️ Safety Features
Ratings
NHTSA Overall Rating:
5-Star Overall Safety Rating (for 2019 model year, typically).
Active Features
Active Safety Features:
Available Forward Collision Alert, Lane Departure Warning, Lane Keep Assist, Following Distance Indicator, Rear Vision Camera.
Passive Features
Passive Safety Features:
10 Airbags (front, side-impact, knee, rear side-impact), Anti-lock Braking System (ABS), Traction Control System (TCS), Electronic Stability Control (ESC).
💡 Technology Features
Infotainment
Infotainment System:
Chevrolet Infotainment 3 system with 7-inch or 8-inch touchscreen.
Smartphone Integration:
Standard Apple CarPlay and Android Auto compatibility.
Driver Assistance
Driver Assistance Features:
Available Adaptive Cruise Control, Parking Assist.
Parking Assistance:
Available rear park assist sensors and potentially front sensors on higher trims.
Connectivity
Connectivity Options:
Available built-in Wi-Fi hotspot, Bluetooth connectivity.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500 miles (12,000 km) or 12 months, whichever comes first, with synthetic oil. Refer to manual for specific conditions.
Tire Rotation Interval:
Every 7,500 miles (12,000 km) or as recommended.
Cabin Air Filter Replacement:
Recommended every 12,000-15,000 miles (19,000-24,000 km) or annually, depending on driving conditions.
Fluid Specifications
Engine Oil Specification:
SAE 0W-20, Dexos1™ Gen 2 synthetic engine oil.
Coolant Specification:
GM Super Coolant (Blue), GM P/N 12346494 or equivalent.
Transmission Fluid Automatic:
Dexron® VI
Brake Fluid Specification:
DOT 3 or DOT 4 brake fluid.
Power Steering Fluid:
GM Approved Power Steering Fluid or Dexron® VI Automatic Transmission Fluid.
Air Conditioning Refrigerant:
R-134a
Differential Fluid:
Refer to manual for specific differential type (e.g., manual transmission or AWD models if applicable). Likely SAE 75W-90 GL-4 or GL-5 for manual transmissions.
Known Issues
Known Issues:
Some reports of turbocharger oil consumption, potential ignition coil issues, and water pump leaks. The manual will provide diagnostic procedures and repair solutions for these and other common concerns.
Battery Related Concerns:
Some owners report premature battery failure; the manual will detail battery testing and charging system diagnostics.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Chevrolet, a division of General Motors, has a long history of producing reliable and accessible vehicles for the mass market.
Model Evolution
Model Evolution:
The second generation Cruze, introduced for the 2016 model year, represented a significant redesign with a sleeker European-inspired aesthetic, improved powertrain options, and enhanced technology features.
Trim Levels 2019:
L, LS, LT, Premier, Redline Edition, RS.
Production
Production Years:
2011-2019 (North America)
Manufacturing Locations:
General Motors assembly plants, including Lordstown, Ohio, USA.
🏆 Awards & Recognition
Recognitions
Recognitions:
The 2019 Chevrolet Cruze received positive reviews for its value, fuel efficiency, and technology features, often being cited as a strong competitor in its class.
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