Target Audience:
Mechanics and DIY enthusiasts seeking detailed repair and maintenance information for AJS Heavyweight 600cc motorcycles.
Value Proposition:
Offers comprehensive, step-by-step guidance with detailed illustrations to facilitate effective repairs and maintenance, ensuring reliability and satisfaction.
Ease Of Use:
Prepared with simple explanations, making it accessible to personnel with varying levels of experience.
Completeness:
Described as 100% complete and intact, without missing or corrupt pages.
Instant Access:
Provided via instant download for immediate use.
Primary Coverage:
Repair, maintenance, adjustments, troubleshooting, disassembly, assembly, installation, removal of vehicle components.
Technical Depth:
Comprehensive, step-by-step procedures with detailed explanations, pictorial diagrams, and exploded views. Covers fundamental principles to advanced servicing.
Type:
Workshop Service Repair Manual
Delivery Method:
Instant Download
Printability:
Yes, all pages are printable.
Operating Systems:
Windows, Mac, Linux OS
Software Required:
Adobe Reader
Engine:
Detailed procedures for diagnosis, testing, adjustments, removal, installation, disassembly, and assembly of the 600cc engine and its components.
Transmission:
Implied coverage as part of overall vehicle servicing and repair procedures for the model years.
Chassis And Suspension:
Procedures for servicing, adjustment, and repair of chassis and suspension components.
Electrical System:
Information regarding electrical systems, diagnosis, and repair procedures.
Fuel System:
Covered within engine servicing, including adjustments and component repair.
Brakes:
Implied coverage within general repair and adjustment procedures.
Bodywork:
Implied coverage for removal/installation and repairs, as suggested by 'bumper to bumper' description.
Maintenance:
Periodic maintenance, lubrication, general servicing, and component adjustments.
Repair:
Detailed 'bumper to bumper' repair procedures for all vehicle components.
Troubleshooting:
Diagnostic information and troubleshooting procedures for common issues.
Disassembly Assembly:
Comprehensive step-by-step procedures for dismantling and reassembling components.
Installation Removal:
Detailed instructions for removing and installing vehicle parts and systems.
Diagnostic Capabilities:
Includes diagnosis, testing, and troubleshooting information to identify and resolve problems.
Specification Data:
Provides service data, specifications lists, tightening torques, and allowable limits for various components.
Special Tools:
References and illustrations for special service tools required for specific operations.
Illustrations:
Detailed illustrations, exploded diagrams, drawings, and photos to guide repair procedures.
Wear Limits:
Includes wear limits for components to ensure proper part replacement and assembly.
Quality:
High quality PDF, printable and zoomable.
Resolution:
Assumed to be sufficient for clear reproduction of text and diagrams due to printable nature.
Digital Format:
N/A (Digital PDF delivery)
Digital Format:
N/A (Digital PDF delivery)
Engine Type:
Air-cooled, likely 4-stroke (typical for motorcycles of this era and displacement, though not explicitly stated).
Engine Displacement:
600 cc (Cubic Centimeters)
Horsepower:
Specific horsepower figures are not provided in the product description. However, 600cc engines from this era typically produced in the range of 30-45 bhp, depending on the exact tuning and configuration.
Torque:
Specific torque figures are not provided in the product description. They would be detailed within the manual.
Carburetion:
Likely a single or dual carburetor setup, specific type and model details would be in the manual.
Fuel Type:
Gasoline (Petrol)
Oil Type And Capacity:
Specific lubricant specifications and capacities would be detailed in the manual, adhering to factory recommendations.
Type:
Likely a multi-speed gearbox, typical for motorcycles of this era. Specific number of gears and configuration are not detailed in the product information but would be covered in the manual.
Options:
Not specified in product information, but manual would detail any available options or variations.
Clutch Type:
Likely a wet multi-plate clutch, common for motorcycles of this period. Details are within the manual.
Era Appropriateness:
As a 1950s-1960s motorcycle, infotainment systems in the modern sense are not applicable. Technology focus would be on mechanical and electrical systems of the time.
Era Appropriateness:
Not applicable. Driver assistance systems were not features of motorcycles from this era.
Era Appropriateness:
Not applicable. Connectivity features were not present.
Routine Maintenance:
The manual includes a periodic maintenance chart and emphasizes respecting service schedules for optimal performance and longevity.
Engine Oil:
Specific oil viscosity and API service classification would be detailed in the manual. Typically, SAE 20W/50 or similar for air-cooled engines of this era.
Gearbox Oil:
Specific gearbox oil type and capacity would be detailed in the manual.
Common Faults:
While not explicitly listed in the product description, the manual's troubleshooting section is designed to address common issues encountered with vehicles of this vintage, such as carburetor tuning, ignition problems, and wear on mechanical components.
Recommendation:
Strongly recommends using genuine AJS parts as listed in the parts catalogue for maximum life and reliability.
Manufacturer Origin:
AJS (Associated Motor Cycles Ltd.) was a British motorcycle manufacturer.
Model Lineage:
The 'Heavyweight' designation typically refers to larger displacement, more powerful models in AJS's range, often featuring robust construction for touring or performance.
Manufacturing Period:
1957-1966 covers a significant period of AJS's production, reflecting evolving designs and technologies within the British motorcycle industry.
