Model:
        
        
            Lightweight & Heavyweight Motorcycles
        
     
    
        
            Years Covered By Manual:
        
        
            1957-1966
        
     
    
    
        
            Lightweight Models:
        
        
            G2, G2S, G2CS, G2CSR, 14, 14S, 14CS, 14CSR, G5, 8
        
     
    
        
            Heavyweight Models:
        
        
            G3, G3C, G3S, G3LS, G3LCS, G80, G80S, G80CS, TCS, 16, 16S, 16C, 16CS, 16MS, 16MC, 16MCS, 18, 18S, 18CS
        
     
 
    
    
    
        
            Target Audience:
        
        
            DIY enthusiasts and professional mechanics working on AJS & Matchless motorcycles
        
     
    
    
        
            Advantage:
        
        
            Comprehensive coverage, digital convenience, cost-effectiveness compared to older paper manuals
        
     
    
    
        
            Features:
        
        
            Hundreds of pages, detailed illustrations and photos, step-by-step instructions, all styles covered
        
     
    
    
        
            Benefit:
        
        
            Save money on repairs, empower owners to perform maintenance and repairs, increase vehicle knowledge
        
     
 
    
    
    
        
            Primary Coverage:
        
        
            Service, Repair, Maintenance, Overhaul
        
     
    
    
        
            Estimated Page Count:
        
        
            Hundreds (as stated, specific number not provided)
        
     
    
    
        
            Type:
        
        
            Factory Service Repair Manual
        
     
    
        
            Completeness:
        
        
            Complete official full factory service repair manual.
        
     
    
    
    
    
 
    
    
    
        
            Engine:
        
        
            Engine design changes, servicing, overhaul, lubrication, recommended lubricants
        
     
    
        
            Transmission Clutch:
        
        
            Gearbox and Clutch operations
        
     
    
        
            Suspension:
        
        
            Front forks, Rear suspension units
        
     
    
        
            Frame Wheels Brakes:
        
        
            Frame, Wheel bearings, Wheels and Brakes
        
     
    
        
            Electrical:
        
        
            Wipac alternator, Wipac electrical service, Lucas electrical service, Lucas coil ignition, Magneto, Dynamo, Wiring Diagrams
        
     
    
        
            Fuel System:
        
        
            Carburettor (servicing and tuning implied)
        
     
    
        
            Transmission Drivetrain:
        
        
            Transmission (specific details likely covered within gearbox section)
        
     
    
    
        
            Maintenance:
        
        
            Periodical maintenance, routine servicing
        
     
    
        
            Repair Overhaul:
        
        
            Step-by-step instructions based on complete disassembly, engine overhaul, gearbox and clutch repair, suspension component replacement, brake servicing
        
     
    
        
            Diagnostics Troubleshooting:
        
        
            Implied through detailed service procedures and electrical system coverage
        
     
    
        
            Wiring Diagrams:
        
        
            Detailed wiring diagrams for various electrical configurations are included.
        
     
    
        
            Technical Data:
        
        
            Includes essential technical data for all covered models.
        
     
    
        
            Carburetor Service:
        
        
            Detailed procedures for servicing and tuning of carburetors.
        
     
    
        
            Frame And Suspension Repair:
        
        
            Instructions for frame maintenance, wheel bearing replacement, and suspension unit servicing.
        
     
    
        
            Electrical Troubleshooting:
        
        
            Guidance for troubleshooting issues with Wipac and Lucas electrical components, ignition, and charging systems.
        
     
    
    
        
            Depth:
        
        
            Comprehensive, covering all aspects from basic maintenance to complete rebuilds, suitable for both DIY and experienced mechanics
        
     
 
    
    
    
        
            Engine Types:
        
        
            2-stroke and 4-stroke single-cylinder engines
        
     
    
    
        
            Displacement Lightweight:
        
        
            250 c.c. and 350 c.c.
        
     
    
        
            Displacement Heavyweight:
        
        
            350 c.c., 500 c.c., 600 c.c.
        
     
    
    
        
            Carburetion:
        
        
            Models typically utilized Amal or similar British motorcycle carburetors (details in manual)
        
     
    
    
        
            Valvetrain:
        
        
            Overhead Valve (OHV) for most 4-strokes, piston port for 2-strokes (details in manual)
        
     
    
    
        
            Lubrication System:
        
        
            Total Loss or Combined Lubrication systems depending on model and year (details in manual)
        
     
 
    
    
    
        
            Crash Test Data:
        
        
            N/A (Motorcycle era predates standardized crash testing)
        
     
    
    
        
            Braking System:
        
        
            Drum brakes (front and rear) across most models
        
     
    
    
        
            Lighting:
        
        
            Headlight, taillight, brake light, indicators (where fitted)
        
     
 
    
    
    
        
            Routine Maintenance:
        
        
            Spark plug checks, chain lubrication, general lubrication, brake adjustments (specific intervals in manual)
        
     
    
    
        
            Engine Oil:
        
        
            Specific grades and types for engine lubrication (e.g., SAE 20W/50, or specialized motorcycle oils – refer to manual)
        
     
    
        
            Gearbox Oil:
        
        
            Specific gear oil recommendations (likely SAE 90 or similar, refer to manual)
        
     
    
        
            Fork Oil:
        
        
            Specific viscosity and type for front fork damping (refer to manual)
        
     
    
    
        
            Common Wear Items:
        
        
            Gaskets, seals, clutch plates, primary drive chain, wheel bearings, electrical contacts, carburetor jets
        
     
    
        
            Typical Failures:
        
        
            Oil leaks (especially from engine cases and gearbox), electrical contact issues, ignition timing problems, carburetor tuning sensitivity