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Alfa Romeo 147 2.0 TS 2000-2010 Service Repair Manual

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🏷️ Basic Information Identification Make: Alfa Romeo Model: 147 Engine: 2.0 TS (Twin Spark) Year Range: 2000-2010 Codes Engine Code: Various Twin Spark codes, e.g., AR32301, AR32305 Chassis Code: 937...
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Taper: Car
Distributeur:
Alfa Romeo
UGS: 152318
Mots clés: 147 147 2.0 TS 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 Alfa Romeo Car Cars
Alfa Romeo 147 2.0 TS 2000-2010 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Alfa Romeo
Model:
147
Engine:
2.0 TS (Twin Spark)
Year Range:
2000-2010
Codes
Engine Code:
Various Twin Spark codes, e.g., AR32301, AR32305
Chassis Code:
937
👋 Introduction
Market Position
Segment:
Premium Compact Hatchback
Competitors:
BMW 1 Series, Audi A3, Volkswagen Golf, Mercedes-Benz A-Class
Key Features
Design Philosophy:
Sporty styling, driver-focused interior, 'Alfa Romeo feeling'
Handling:
Renowned for agile and engaging handling characteristics
Engine Technology:
Twin Spark ignition technology for improved performance and efficiency
📋 Manual Details
Coverage Areas
Regions Covered:
Global (reflecting factory specifications)
Trim Levels Covered:
All trims and specifications for the 2.0 TS model
Transmission Types Covered:
All transmission types offered for the 2.0 TS (Manual and Q-System/Selespeed)
Page Count
Estimated Page Count:
1000+
Manual Type
Type:
Factory Service Repair Manual / Workshop Manual
Language
Language:
English (Likely, given typical factory manual translations for international markets)
Format
Delivery Format:
Digital Download (Disc Image File - .ISO / Application - .exe)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine disassembly, assembly, cylinder head, pistons, crankshaft, camshafts, timing system, oil pump, oil seals, gaskets.
Fuel System:
Fuel injectors, fuel pump, fuel filter, fuel lines, throttle body, air intake system, fuel pressure regulator.
Cooling System:
Radiator, water pump, thermostat, coolant hoses, expansion tank, cooling fan, temperature sensors.
Lubrication System:
Oil pan, oil pump, oil filter, oil cooler (if applicable), lubrication passages, oil pressure.
Exhaust System:
Exhaust manifold, catalytic converter, mufflers, exhaust pipes, oxygen sensors.
Emission Control:
EVAP system, EGR system, catalytic converter function, emission related sensors.
Chassis Suspension:
Front suspension (MacPherson struts), rear suspension (multi-link/trailing arm), shock absorbers, springs, bushings, anti-roll bars.
Steering System:
Power steering pump, steering rack, steering column, steering knuckles.
Braking System:
Front and rear disc brakes, brake calipers, brake pads, brake rotors, brake lines, master cylinder, ABS system.
Electrical System General:
Battery, charging system (alternator), starting system (starter motor), lighting, fuses, relays.
Body And Chassis:
Body panels, doors, hood, trunk, interior trim, glass, structural components.
HVAC:
Air conditioning system, heater core, blower motor, climate control unit, refrigerant.
Infotainment And Electronics:
Radio, speakers, instrument cluster, power windows, central locking.
Procedures Included
Maintenance:
Oil changes, filter replacements, spark plug replacement, fluid checks and top-offs, belt inspections.
Repair:
Engine rebuild, transmission overhaul, suspension component replacement, brake caliper rebuilding, electrical component diagnosis and replacement.
Diagnostics:
Troubleshooting guides, diagnostic trouble codes (DTCs), common fault finding procedures.
Installation:
Component replacement procedures, timing belt installation, timing chain setup.
Calibration And Adjustment:
Throttle body relearn, idle speed adjustment (if applicable).
Technical Depth
Depth:
Comprehensive (from basic maintenance to complete engine and driveline overhauls)
📊 Manual Specifications
File Format
Format:
ISO (.ISO) / EXE (.exe)
Print Quality
Printability:
Printable without restriction
Binding Type
Binding Type:
N/A (Digital)
Paper Type
Paper Type:
N/A (Digital)
Software Requirements
Requirements:
Disc imaging software (e.g., DAEMON Tools, MagicISO) for .ISO; standard OS for .exe
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline-4, naturally aspirated
Displacement:
1970 cc (2.0 Liters)
Bore X Stroke:
83.0 mm x 91.0 mm (Typical)
Compression Ratio:
10.3:1 (Typical)
Performance
Horsepower:
150 PS (110 kW; 148 hp) at 6300 rpm
Torque:
187 Nm (138 lb-ft) at 3800 rpm
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Petrol (RON 95 or higher recommended)
Engine Management
Engine Control Unit:
Bosch Motronic (specific version varies)
Engine Technology
Ignition System:
Twin Spark (2 spark plugs per cylinder)
Timing
Timing Belt Intervals:
Recommended replacement every 60,000 - 100,000 km or 5-7 years (crucial due to interference engine design).
🔧 Transmission
Standard
Type:
5-speed Manual Transmission
Optional
Type:
Q-System (Sequential Automated Manual Transmission / Selespeed)
Features
Gear Ratios:
Detailed ratios available in the manual.
Fluid Specifications
Manual Transmission Fluid:
GL-4 SAE 75W-90 (e.g., Tutela Transaxle Gear oil)
Q-System/Selespeed Fluid:
Tutela CS Speed (Specific hydraulic fluid)
📐 Dimensions
Exterior
Length:
Approx. 4253 mm
Width:
Approx. 1764 mm
Height:
Approx. 1458 mm
Wheelbase:
Approx. 2600 mm
Weights
Curb Weight:
Approx. 1330-1400 kg (depending on trim and transmission)
Gross Vehicle Weight Rating:
Refer to vehicle placard
Cargo
Boot Capacity:
Approx. 300 liters
🛡️ Safety Features
Ratings
Euro Ncap Rating:
5 Stars (achieved by early models)
Active Features
ABS:
Standard Anti-lock Braking System
Esp:
Optional Electronic Stability Program (VDC - Vehicle Dynamic Control)
Traction Control:
Standard Traction Control System (ASR)
Passive Features
Airbags:
Driver, front passenger, side airbags (standard or optional depending on trim/year).
Seatbelts:
Pre-tensioning front seatbelts
Child Seat Anchors:
ISOFIX mounting points
💡 Technology Features
Infotainment
Audio System:
Factory fitted Clarion or Blaupunkt audio systems with CD player and radio, optional CD changer.
Instrument Cluster:
Analog dials with digital odometer and trip computer.
Driver Assistance
Parking Sensors:
Optional rear parking sensors.
Connectivity
Bluetooth:
Limited, typically not factory fitted in early models. Aftermarket options available.
🔧 Maintenance
Service Intervals
Oil Change:
Every 15,000 km or 1 year, whichever comes first (or based on oil quality sensor).
Air Filter Replacement:
Every 30,000 km or 2 years.
Cabin Filter Replacement:
Every 15,000 km or 1 year.
Spark Plug Replacement:
Every 100,000 km (using specific Twin Spark plugs).
Timing Belt Replacement:
Crucial: 60,000 - 100,000 km or 5-7 years. The manual will detail the procedure and associated components (tensioners, water pump).
Fluid Specifications
Engine Oil:
API SJ/SL, ACEA A3/B3 or A3/B4; SAE 10W-40 or 10W-30 (refer to manual for exact viscosity based on climate).
Coolant:
Paraflu UP or equivalent (Ethylene Glycol based, pink color) mixed 50:50 with distilled water.
Brake Fluid:
DOT 4
Known Issues
Common Faults:
Timing belt failure (critical), oil leaks (valve cover gasket, sump gasket), ABS sensor failures, window regulator failures, minor electrical gremlins, wear on suspension bushes.
📚 Vehicle History
Brand Heritage
Marque History:
Alfa Romeo is an Italian luxury car manufacturer with a rich racing heritage and a reputation for producing driver-engaging vehicles.
Model Evolution
Generation:
First generation of the Alfa Romeo 147, succeeding the 145/146 models.
Facelifts:
Received significant facelift in 2004, updating styling (particularly the front end) and interior features.
Production
Production Years:
2000-2010
Manufacturing Location:
Pomigliano d'Arco, Italy
🏆 Awards & Recognition
Recognitions
Car Of The Year:
Autobest 'Best Buy Car of Europe' in 2003.
Design Awards:
Often praised for its distinctive Italian design.
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