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Alfa Romeo 147 2000-2010 Service Repair Manual

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The 147, produced from 2000 to 2010 as part of its first generation (937 chassis code), is a compact executive car celebrated for its distinctive Italian styling, engaging driving dynamics,...
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Alfa Romeo 147 2000-2010 Service Repair Manual
The 147, produced from 2000 to 2010 as part of its first generation (937 chassis code), is a compact executive car celebrated for its distinctive Italian styling, engaging driving dynamics, and a range of potent engine options including the renowned 'Busso' V6. Known for its sporty handling and quality interior materials, the 147 competed in a segment alongside established European rivals. Its design language, which evolved with a significant facelift in 2004, emphasized visual appeal and a passionate engineering approach characteristic of the brand. This comprehensive Factory Service and Repair Manual provides in-depth guidance for the maintenance, diagnosis, and repair of the 147. It covers all major vehicle systems, including detailed procedures for engine (Twin Spark, JTD Diesel, V6), transmission (manual and Selespeed), brakes, suspension, steering, and the electrical system. Additionally, the manual details scheduled maintenance, troubleshooting common issues, bodywork, and climate control systems, offering factory-level specifications and repair instructions essential for owners and technicians.
🏷️ Basic Information
Identification
Make:
Alfa Romeo
Model:
147
Model Generation:
First Generation (937)
Model Years Covered:
2000-2010
Codes
Chassis Code:
937
👋 Introduction
Market Position
Vehicle Segment:
Compact executive car (C-segment)
Brand Philosophy:
Alfa Romeo is known for its sporty driving dynamics, distinctive Italian styling, and passionate engineering.
Competitive Analysis
Key Competitors:
Volkswagen Golf, BMW 1 Series, Audi A3, Ford Focus, Mercedes-Benz A-Class.
Key Features
Unique Selling Points:
Visually striking design, engaging handling, potent 'Busso' V6 engines (in certain variants), quality interior materials.
📋 Manual Details
Coverage Areas
Manual Coverage Scope:
Comprehensive service, repair, and maintenance for Alfa Romeo 147 (2000-2010).
Page Count
Estimated Page Count:
Thousands (typical for factory service manuals, specific number not provided but implied by depth of coverage)
Manual Type
Manual Type:
Factory Service and Repair Manual
Language
Language:
Likely English (standard for international markets, though original may be Italian)
Format
Digital Format:
.ISO / .EXE application
📖 Manual Coverage
Systems Covered
Engine:
Detailed diagnostics, overhaul, timing belt replacement, cooling system, lubrication, fuel injection, ignition systems.
Transmission:
Manual and Selespeed (Automated Manual Transmission) diagnostics, repair, fluid changes, clutch system.
Brakes:
ABS system diagnostics, hydraulic components, brake pad/rotor replacement, parking brake.
Suspension:
Front and rear suspension components, shock absorbers, springs, bushings, wheel alignment specifications.
Steering:
Power steering system diagnosis, steering rack, tie rod ends, steering column.
Electrical System:
Wiring diagrams, ECU diagnostics, lighting, power windows, central locking, dashboard instruments, sensors, actuators.
Bodywork:
Body panel removal/installation, doors, bumpers, glass, interior trim, corrosion protection.
Climate Control:
HVAC system diagnosis, refrigerant, A/C compressor, heater core, climate control unit.
Safety Systems:
Airbag system diagnosis and replacement procedures.
Procedures Included
Maintenance:
Scheduled maintenance (oil changes, filter replacements, spark plugs, belts), fluid level checks, brake fluid flush, coolant replacement.
Troubleshooting:
Step-by-step diagnostic procedures for common and complex issues, fault code interpretation, symptom-based troubleshooting.
Repair:
Detailed instructions for component replacement and repair across all major vehicle systems.
Diagnostics:
Procedures for using diagnostic tools, reading sensor data, and identifying electrical faults.
Rigging Information:
Procedures for lifting, towing, and securing the vehicle.
Technical Depth
Depth Of Information:
Factory-level detail, suitable for professional technicians and advanced DIY mechanics. Includes torque specifications, clearances, and diagnostic parameters.
📊 Manual Specifications
File Format
File Format Details:
Disc Image File (.ISO) requires mounting with virtual drive software (e.g., DAEMON Tools, MagicISO). Application (.EXE) may be a standalone installer or viewer.
Print Quality
Printability:
Printable without restriction, allowing users to print specific sections or the entire manual.
Binding Type
Binding Type:
N/A (Digital format)
Paper Type
Paper Type:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Variants:
Common engines include 1.6 TS, 1.8 TS, 2.0 TS (Twin Spark), 1.9 JTD (Diesel), and the flagship 3.2 V6 24v 'Busso'.
Performance
Typical Horsepower Range:
105 hp (1.6 TS) to 240 hp (3.2 V6).
Typical Torque Range:
150 Nm (1.6 TS) to 300 Nm (3.2 V6).
Fuel System
Fuel Delivery:
Multi-point fuel injection (MPI) for Twin Spark, Common Rail Direct Injection (CRDI) for JTD diesel, naturally aspirated for V6.
Technical Features
Twin Spark Technology:
Dual ignition system for improved combustion efficiency and performance in Twin Spark engines.
Engine Codes Example
1.9 Jtd:
Commonly 192A5.000, 192B1.000
2.0 Ts:
Commonly AR32310, AR32301
3.2 V6:
Commonly AR32301 (though often referred to as '932.05' derived from the 156, adapted for 147)
🔧 Transmission
Standard
Manual Transmission:
5-speed and 6-speed manual transmissions, depending on engine variant.
Optional
Automated Manual Transmission:
Selespeed (electro-hydraulic automated manual transmission) available on many models, offering manual shifting via paddle or gear lever.
Features
Clutch Type:
Hydraulically actuated single-plate dry clutch.
Fluid Specifications
Manual Transmission Fluid:
API GL-4, SAE 75W-85 or 75W-90 synthetic gear oil (specifics vary by gearbox type).
Selespeed Fluid:
Specific ATFDEXRON III or equivalent (check manual for exact spec).
📐 Dimensions
Exterior
Length:
Approximately 4,213 mm (early models), 4,246 mm (facelift).
Width:
Approximately 1,730 mm.
Height:
Approximately 1,430 mm.
Wheelbase:
Approximately 2,600 mm.
Cargo
Luggage Capacity:
Approximately 292 liters (expandable with rear seats folded).
Weights
Curb Weight Range:
Approximately 1,300 kg - 1,500 kg depending on engine and specification.
🛡️ Safety Features
Ratings
Euro Ncap Rating:
5 stars (achieved in 2001, one of the highest at the time for its class).
Active Features
ABS:
Standard Anti-lock Braking System with EBD (Electronic Brakeforce Distribution).
Esp:
Available as optional or standard on higher trims, Electronic Stability Programme.
Passive Features
Airbags:
Front airbags for driver and passenger, side airbags, optional curtain airbags.
Seatbelts:
Pre-tensioning seatbelts with load limiters.
💡 Technology Features
Infotainment
Audio System:
Factory fitted radios with CD players, optional Bose sound system, steering wheel audio controls.
Navigation:
Optional factory satellite navigation system integrated into the dashboard.
Driver Assistance
Cruise Control:
Available on most models.
Connectivity
Bluetooth:
Optional Bluetooth hands-free system available on later models or as an aftermarket upgrade.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 15,000 km or 1 year for Twin Spark/JTD engines, potentially longer for V6. Consult manual for precise interval based on engine code and driving conditions.
Timing Belt Interval:
Crucial for Twin Spark engines. Typically 90,000-105,000 km or 5-6 years. Replacement of water pump and tensioners recommended concurrently.
Fluid Specifications
Engine Oil Specification:
Sel rédaction (e.g., Selenia Star 5W-40 or equivalent API SN/ACEA C3 for modern synthetic oils, check manual for specific API/ACEA rating and viscosity for engine variant).
Coolant Specification:
Paraflu Up or equivalent (OAT, pink/red color), mixed 50/50 with distilled water.
Brake Fluid Specification:
DOT 4.
Known Issues
Common Problems Twin Spark:
Wear of the second spark plug, lambda sensor failures, VANOS solenoid issues, minor oil leaks, electric window regulators.
Common Problems Jtd:
EGR valve issues, DPF regeneration problems (on later models), turbocharger hoses, injector seal leaks.
Common Problems Selespeed:
Selespeed pump failure, accumulator issues, sensor faults, fluid leaks.
Common Problems General:
Electrical gremlins (often due to grounding issues), suspension component wear (bushings, drop links), minor bodywork corrosion in vulnerable areas.
📚 Vehicle History
Brand Heritage
Alfa Romeo Legacy:
Founded in 1910, Alfa Romeo has a rich history in motorsport and road car development, known for sporty characteristics and distinctive design.
Model Evolution
147 Development:
Launched in 2000 as a replacement for the Alfa Romeo 145/146. Based on the Fiat Tipo platform (Type Three). Featured a distinctive 'Scossa' design language.
Facelift:
Received a significant facelift in 2004, which included updated styling (especially the front fascia inspired by the 159), new interior materials, and updated technology.
Production
Production Period:
2000 to 2010.
Manufacturing Plant:
Agile, Italy.
🏆 Awards & Recognition
Recognitions
European Car Of The Year:
Voted 'Most Beautiful Car' by a German magazine ('Auto Bild') and nominated for European Car of the Year 2001 (finished 3rd).
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