Alfa Romeo 166 2.5 VB 1998-2008 Full Service Repair Manual

Prix habituel: $16.99
Prix soldé: $16.99
Prix habituel
Prix unitaire: par

The Alfa Romeo 166, produced from 1998 to 2008 as the first generation (Type 936), is an executive sedan celebrated for its distinctive Italian styling, sporty driving dynamics, and the...

19 people are viewing this right now

Taper: Car

Distributeur:

UGS: 158138

Mots clés: 166 166 2.5 VB 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 Alfa Romeo Car Cars

Variantes de produits

Description

The Alfa Romeo 166, produced from 1998 to 2008 as the first generation (Type 936), is an executive sedan celebrated for its distinctive Italian styling, sporty driving dynamics, and the iconic Alfa Romeo V6 'Busso' engine. This naturally aspirated, 2492 cc V6 engine, known for its 190 PS output and melodious sound, is a key highlight of the model. Designed by Pininfarina, the 166 competed against prestigious European rivals and is recognized for its elegant aesthetics and engaging performance, making it a notable entry in the E-segment. This comprehensive full service and repair manual provides detailed, professional-level information for the Alfa Romeo 166 2.5 V6 Busso models. It covers essential maintenance procedures, including critical intervals for components like the timing belt, along with troubleshooting guidance, technical specifications, and repair procedures for all major systems: powertrain, drivetrain, chassis, and electrical. With step-by-step instructions, detailed diagrams, and high-quality illustrations, this manual serves as an indispensable resource for professional mechanics and DIY enthusiasts alike, ensuring the proper maintenance and repair of this distinctive Italian automobile.

🏷️ Basic Information

Identification

Make:

Alfa Romeo

Model:

Generation:

First Generation (Type 936)

Production Years Covered:

1998-2008

Codes

Engine Code Identifier:

2.5 VB (Likely refers to the 2.5 V6 Busso engine)

👋 Introduction

Market Position

Vehicle Segment:

Executive Sedan (E-segment)

Brand Perception:

Known for distinctive Italian styling, sporty driving dynamics, and the iconic Busso V6 engine.

Competitive Analysis

Key Competitors:

BMW 5 Series, Mercedes-Benz E-Class, Audi A6, Jaguar S-Type

Key Features

Manual Advantage:

Professional workshop level information, detailed diagrams, and step-by-step procedures for efficient repair and maintenance.

Digital Format Benefit:

Instant access, portability (smartphones), and protection from grease/dirt compared to paper manuals.

📋 Manual Details

Coverage Areas

Vehicle Coverage:

Alfa Romeo 166 2.5 V6 Busso models

Market Coverage:

Global (assumed based on professional workshop manual content)

Page Count

Estimated Page Count:

N/A (Digital format, content depth is key)

Manual Type

Type:

Full Service and Repair Manual

Language

Language:

English

Format

Delivery Method:

Instant Download

File Format:

Disc Image File (.ISO) / Application (.exe)

Software Requirement:

Disc mounting software (e.g., DAEMON Tools, MagicISO)

📖 Manual Coverage

Systems Covered

Powertrain:

Engine (2.5 V6 Busso), Fuel System, Ignition System, Exhaust System

Drivetrain:

Transmission (Manual & Automatic variants), Clutch, Driveshafts, Differential

Chassis:

Suspension (Front & Rear), Steering System, Brake System, ABS

Electrical:

Engine Management, Lighting, Instruments, Body Electrics, Audio System, Security System

Bodywork:

Body Panels, Interior Trim, Doors, Windows, Convertible Top (if applicable)

Procedures Included

Maintenance:

Scheduled Maintenance, Fluid Changes, Filter Replacements, Lubrication

Troubleshooting:

Diagnostic Procedures, Fault Code Interpretation, Symptom-Based Diagnosis

Repair:

Component Replacement, Overhauls, Reassembly Procedures

Diagnostics:

ECU Diagnostics, Sensor Testing, Actuator Testing

Technical Depth

Depth:

Comprehensive; covers basic maintenance to full rebuilds and complex diagnostics

Instructions:

Step-by-step instructions with detailed exploded views and diagrams

Illustrations:

High-quality diagrams and detailed illustrations

Target Audience:

Professional mechanics and DIY enthusiasts

📊 Manual Specifications

File Format

Compatibility:

Windows OS (likely, given .exe and .ISO)

Print Quality

Printability:

Full Printable (sections or entire manual)

Zoom Functionality:

Yes (Zoom In/Out for diagrams and text)

Binding Type

Binding:

N/A (Digital download)

Paper Type

Paper Type:

N/A (Digital download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

V6, naturally aspirated

Engine Name:

Alfa Romeo V6 'Busso'

Displacement:

2492 cc (2.5 Liters)

Bore X Stroke:

93 mm x 60.9 mm (Typical for 2.5 Busso)

Compression Ratio:

10.3:1 (Typical for 2.5 Busso)

Valvetrain:

DOHC, 4 valves per cylinder (24 valves total)

Performance

Horsepower:

190 PS (187 bhp / 140 kW) @ 6300 rpm (Typical for 2.5 Busso)

Torque:

220 Nm (162 lb-ft) @ 5000 rpm (Typical for 2.5 Busso)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (MPI)

Fuel Type:

Unleaded gasoline (RON 95 recommended)

Engine Management

ECU Type:

Bosch Motronic (specific variant depends on year/market)

Emissions Standard:

Euro 3 (for later models)

🔧 Transmission

Standard

Transmission Type:

5-speed Manual (Getrag 260 variants likely)

Optional

Transmission Type:

4-speed Automatic (ZF 4HP20 likely)

Features

Clutch Type:

Hydraulic, single dry plate (Manual)

Gear Ratios:

Detailed ratios available within the manual

Fluid Specifications

Manual Transmission Fluid:

API GL-4, SAE 75W-90 (Check specific Alfa Romeo spec, e.g., Tutela or equivalent)

Automatic Transmission Fluid:

ZF TE-ML 11B or equivalent ATF (e.g., Dexron III) (Check specific Alfa Romeo spec)

📐 Dimensions

Exterior

Length:

Approx. 4750 mm

Width:

Approx. 1770 mm

Height:

Approx. 1430 mm

Wheelbase:

Approx. 2700 mm

Weights

Curb Weight:

Approx. 1500-1600 kg (depending on equipment)

🛡️ Safety Features

Ratings

Crash Test Ratings:

Limited official Euro NCAP data for early models, later models improved. Consult specific year reports if available.

Active Features

Standard

Traction Control:

ASR (Anti-Slip Regulation) available on some models

Brake System:

Ventilated discs front, solid discs rear (typical)

Passive Features

Airbags:

Driver and front passenger airbags standard; side airbags available on later models.

Seatbelts:

Pre-tensioning seatbelts with load limiters

💡 Technology Features

Infotainment

Audio System:

Factory fitted radio/cassette or CD player with amplifier and speaker system. Bose sound system optional.

Climate Control:

Automatic dual-zone climate control

Driver Assistance

Cruise Control:

Standard on most models

Parking Sensors:

Optional on later models

Connectivity

Phone Integration:

Optional integrated hands-free car kit on some models

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 10,000-15,000 km or 12 months (refer to manual for specific conditions)

Timing Belt Replacement:

Crucial for V6 Busso. Typically every 70,000-100,000 km or 5 years. **This manual will provide the exact interval and procedure.**

Spark Plug Replacement:

Typically every 40,000-60,000 km (depending on plug type)

Fluid Specifications

Engine Oil Type:

API SJ or higher, ACEA A3/B3, SAE 10W-40 or 10W-30 (Specific Alfa Romeo approval, e.g., Selenia or equivalent recommended)

Coolant Type:

Ethylene glycol based antifreeze with corrosion inhibitors. Pink or Red coolant (e.g., Paraflu UP)

Brake Fluid Type:

DOT 4

Known Issues

Engine Component:

Timing belt tensioner and idler pulley wear; oil leaks from cam covers and crank seals; intake manifold runner issues (on some variants).

Electrical Component:

Minor electrical gremlins are not uncommon in Italian cars of this era; check connections and ground points.

Suspension Component:

Wear in bushings and ball joints, especially on front suspension.

Rust:

Potential for rust in wheel arches, sills, and around the rear subframe mounting points.

📚 Vehicle History

Brand Heritage

Brand Legacy:

Alfa Romeo is renowned for its passion, sporty heritage, and elegant Italian design, dating back to 1910.

Model Evolution

Predecessor:

Alfa Romeo 164

Design Influence:

Designed by Pininfarina, sharing platform elements with Fiat Chroma and Lancia Thema, but with distinct Alfa Romeo character.

Production

Manufacturing Location:

Pomigliano d'Arco, Italy

Production Numbers:

Estimated around 73,000 units produced between 1998 and 2007.

🏆 Awards & Recognition

Recognitions

Design Award:

The Alfa Romeo 166 is widely praised for its Pininfarina design, often cited as one of the most beautiful sedans of its era.

Ratings

Mechanical Reliability:

While the Busso V6 is mechanically robust, attention to maintenance schedules is critical. The manual is essential for maintaining this.