Alfa Romeo 166 3.2 V6 1998-2008 Multilanguage Service Repair Manual
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The Alfa Romeo 166, produced between 1998 and 2008, is an executive sedan renowned for its distinctive Italian styling, driver-focused interior, and performance-oriented 3.2 V6 engine. This model embodies a...
The Alfa Romeo 166, produced between 1998 and 2008, is an executive sedan renowned for its distinctive Italian styling, driver-focused interior, and performance-oriented 3.2 V6 engine. This model embodies a blend of sophisticated design, drawing influence from renowned Italian design houses, and a commitment to a dynamic driving experience, positioning it as a compelling alternative to established German luxury marques. Its engineering quality and reliability are supported by a robust chassis and a powerful naturally aspirated V6 petrol engine, offering a unique proposition in its segment.
This comprehensive factory service repair manual provides in-depth guidance for the maintenance and repair of the Alfa Romeo 166, covering the period from 1998 to 2008. It details essential information across various systems, including the engine, drivetrain, electrical system, and chassis, along with crucial technical specifications and troubleshooting procedures. The manual is designed to empower owners and professional technicians with the knowledge required to ensure optimal performance and longevity of the vehicle, offering detailed, step-by-step instructions for a wide range of repair and maintenance tasks.
🏷️ Basic Information
Identification
Make:
Alfa Romeo
Model:
166
Engine:
3.2 V6
Years Covered:
1998-2008
👋 Introduction
Market Position
Segment:
Executive Sedan
Competitive Analysis
Competitors:
BMW 5 Series, Mercedes-Benz E-Class, Audi A6, Jaguar S-Type
Key Features
Design Philosophy:
Italian styling, driver-focused interior, performance-oriented drivetrain
Manual Advantage:
Detailed, step-by-step instructions for self-repair, cost savings
📋 Manual Details
Coverage Areas
Languages:
Multilanguage
Scope:
Service and Repair
Manual Type
Type:
Factory Service Repair Manual
Format
File Format:
.ISO / .exe
Delivery Method:
Download
Requirements
Software Requirements:
DAEMON Tools / MagicISO or similar disc imaging software
Operating System Compatibility:
Windows 32-bit
📖 Manual Coverage
Systems Covered
General Information:
Included
Specifications:
Included
Technical Features Description:
Included
Rigging Information:
Included
Troubleshooting:
Included
Electrical System:
Included
Fuel System:
Included
Power Unit Engine:
Included
Lower Unit Drivetrain:
Included
Bracket Unit Chassis:
Included
Maintenance:
Included
Index:
Included
Appendix:
Included
Procedures Included
Repair Procedures:
Detailed step-by-step instructions
Maintenance Procedures:
Included
Technical Depth
Depth:
Comprehensive factory-level detail
📊 Manual Specifications
File Format
Format Description:
Disc Image File (.ISO) containing an executable application
Print Quality
Printability:
Printable without restriction
Binding Type
Binding:
Digital (N/A for electronic format)
Paper Type
Paper Type:
Digital (N/A for electronic format)
Usability
Zoom Capability:
Allows zooming for clarity on computer
⚙️ Engine Specifications
Primary Engine
Engine Code:
AR32401
Engine Type:
Naturally Aspirated V6 Petrol
Displacement:
3179 cc (3.2 Liters)
Bore X Stroke:
93 mm x 77 mm
Compression Ratio:
10.3:1
Performance
Horsepower:
240 PS (237 hp; 177 kW) at 6200 rpm
Torque:
289 Nm (213 lb-ft) at 4800 rpm
Fuel System
Fuel Injection:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (RON 95 or higher recommended)
Engine Management
ECU Type:
Bosch Motronic (specific variant may vary)
Cooling System
Coolant Type:
Paraflu UP (or equivalent ethylene glycol-based antifreeze)
🔧 Transmission
Standard
Type:
6-speed Manual
Optional
Type:
5-speed Automatic (Q-System)
Features
Manual Clutch Type:
Hydraulic, single dry plate
Fluid Specifications
Manual Transmission Fluid:
API GL-4, SAE 75W-90 (e.g., Tutela ZC 75 SYN)
Automatic Transmission Fluid:
Type 'J' or DEXRON III (e.g., Tutela ATF Type J)
📐 Dimensions
Exterior
Length:
4753 mm (187.1 in)
Width:
1765 mm (69.5 in)
Height:
1444 mm (56.9 in)
Wheelbase:
2700 mm (106.3 in)
Weights
Curb Weight:
approx. 1650 kg (3638 lbs) (Manual Transmission)
Gross Vehicle Weight Rating:
N/A (specific to region and configuration)
Wheels Tires
Standard Wheel Size:
17-inch alloy
Standard Tire Size:
225/45 R17
Bolt Pattern:
5x108
🛡️ Safety Features
Passive Features
Airbags:
Front, side, and curtain airbags (standard and optional depending on trim)
Seatbelts:
Pretensioner and load limiter equipped front seatbelts
Active Features
ABS:
Anti-lock Braking System
Esp:
Electronic Stability Program (often referred to as VDC - Vehicle Dynamic Control)
Traction Control:
Traction Control System (TCS)
Ratings
Euro Ncap Result:
4 stars (for models tested)
💡 Technology Features
Infotainment
Head Unit:
Factory radio with CD player, optional satellite navigation system
Audio System:
Bose premium sound system (optional)
Driver Assistance
Cruise Control:
Standard on most models
Connectivity
Phone Integration:
Optional Bluetooth hands-free system (depending on trim and year)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 15,000 km (9,300 miles) or 1 year, whichever comes first
Timing Belt Replacement:
Every 100,000 km (60,000 miles) or 5 years, whichever comes first (critical for V6 engines)
Fluid Specifications
Engine Oil Specification:
API SG/SH/SJ/SL, ACEA A3/B3, SAE 10W-40 or 10W-50 (check manual for exact grade based on temperature)
Engine Oil Capacity:
Approx. 6.5 liters (with filter change)
Brake Fluid Specification:
DOT 4 (low viscosity)
Power Steering Fluid:
CHF 11S or equivalent (e.g., Pentosin)
Known Issues
Common Problems:
Wear on suspension components (bushings, ball joints), minor electrical gremlins, potential ABS sensor issues, cambelt tensioner wear
Maintenance Tip:
Regularly inspect the cambelt and associated components due to its critical role in the V6 engine.
📚 Vehicle History
Brand Heritage
Brand Legacy:
Italian performance and design heritage dating back to 1910
Model Evolution
Platform:
Type 916 platform
Design Influence:
Styling by Giugiaro, interior by Pininfarina
Production
Production Period:
1998 - 2005 (facelift in 2003)
Manufacturing Location:
Italy
🏆 Awards & Recognition
Recognitions
Design Awards:
Recognized for its striking Italian design, often featured in automotive design publications.
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