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Alfa Romeo 166 ELEARN 1999 2000 2001 2002 2003 Maintenance Service Repair Manual

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🏷️ Basic Information Identification Make: Alfa Romeo Model: 166 Product Name: Alfa Romeo 166 ELEARN 1999-2003 Maintenance Service Repair Manual Generation Generation: First Generation (936) Codes Chassis Code: 936 👋...
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Alfa Romeo 166 ELEARN 1999 2000 2001 2002 2003 Maintenance Service Repair Manual
🏷️ Basic Information
Identification
Make:
Alfa Romeo
Model:
166
Product Name:
Alfa Romeo 166 ELEARN 1999-2003 Maintenance Service Repair Manual
Generation
Generation:
First Generation (936)
Codes
Chassis Code:
936
👋 Introduction
Market Position
Segment:
Executive Sedan
Competitive Analysis
Competitors:
BMW 5 Series, Mercedes-Benz E-Class, Audi A6, Volvo S80, Jaguar S-Type
Key Features
Design:
Distinctive Italian styling, comfortable interior, refined driving experience.
Powertrain Options:
Available with powerful V6 and V6 engines, known for their smooth performance.
Target Audience
Primary:
Car service centers, professional mechanics, and enthusiastic DIY owners.
📋 Manual Details
Coverage Areas
Applicable Years:
1999, 2000, 2001, 2002, 2003
Page Count
Estimated Pages:
Thousands (printable at high quality)
Manual Type
Type:
Factory Service Repair Manual (ELEARN)
Language
Language:
English (assumed, based on product description context)
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, fuel system, ignition system, cooling system, exhaust system, lubrication system
Drivetrain:
Transmission (manual and automatic), clutch, driveshafts, differential
Chassis:
Brakes (hydraulic, ABS), steering system, suspension (front and rear), wheels and tires
Electrical:
Body electrical systems, lighting, instruments, audio system, climate control, power accessories, engine control unit (ECU), airbags
Bodywork:
Body panels, interior trim, doors, windows, seats, structural components
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, lubrication, tire rotation
Repair:
Component removal and installation, engine overhaul, transmission repair, brake caliper overhaul, suspension arm replacement
Diagnostics:
Troubleshooting guides, symptom-based diagnostics, diagnostic trouble codes (DTCs), wiring diagrams, electrical schematics
Technical Data:
Specifications, torque values, clearances, test procedures, electrical data
Technical Depth
Depth:
Comprehensive factory-level detail suitable for professional technicians and experienced DIY enthusiasts.
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Quality:
Great Quality (printable)
Binding Type
Type:
Digital Download (printable pages)
Paper Type
Type:
N/A (Digital)
Searchability
Feature:
Likely searchable text within PDF files (standard for ELEARN)
Additional Files
Requirement:
Unzipper required for larger manual files.
⚙️ Engine Specifications
Primary Engine
Engine Options:
3.0L V6 Busso (164.05 engine code), 2.0L V6 Turbo (164.15 engine code), 2.0L Twin Spark (164.00 engine code)
Performance
3.0L V6 Horsepower:
Approx. 220 HP
3.0L V6 Torque:
Approx. 265 Nm (195 lb-ft)
Fuel System
Injection Type:
Bosch Motronic (specific version varies by engine)
Engine Codes
Common Codes:
164.05 (3.0 V6), 164.15 (2.0 V6 Turbo), 164.00 (2.0 TS)
🔧 Transmission
Standard
Type:
5-speed Manual (primarily for 2.0 Twin Spark)
Optional
Type:
4-speed Automatic (e.g., ZF 4HP20 for V6 engines)
Features
Automatic Modes:
Sport and Snow modes
Fluid Specifications
Automatic Fluid:
Typically ATF Dexron III or equivalent (refer to manual for exact spec)
📐 Dimensions
Exterior
Length:
Approx. 4789 mm (188.5 in)
Width:
Approx. 1778 mm (70.0 in)
Height:
Approx. 1438 mm (56.6 in)
Weights
Curb Weight:
Approx. 1500-1650 kg (depending on engine and equipment)
🛡️ Safety Features
Ratings
Euro Ncap Early:
The 166's safety performance was evaluated in an era where Euro NCAP standards were evolving. Specific ratings may not be directly comparable to modern standards.
Active Features
ABS:
Standard Anti-lock Braking System
Esd:
Optional Electronic Stability Program (ESP) available on some models.
Passive Features
Airbags:
Front airbags, side airbags, and curtain airbags (depending on trim level and year).
Seatbelts:
Pre-tensioned seatbelts with force limiters.
💡 Technology Features
Infotainment
Audio System:
Factory fitted CD player and radio, often with steering wheel controls. Bose sound system optional on higher trims.
Driver Assistance
Cruise Control:
Standard on most models.
Connectivity
Nav System:
Optional satellite navigation system available on some models.
Comfort Features
Seats:
Electric front seats with memory function, heated seats available.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 10,000-15,000 km (6,000-9,000 miles) or 12 months, whichever comes first. Consult manual for exact recommendation.
Timing Belt Replacement:
Crucial for V6 engines. Usually every 100,000-120,000 km (60,000-75,000 miles) or 5 years. Failure is catastrophic.
Fluid Specifications
Engine Oil:
Refer to manual for specific viscosity (e.g., Selenia 20K or 10W-40, 10W-30 depending on engine and climate).
Coolant:
Paraflu UP (ethylene glycol based, OAT type) or equivalent.
Brake Fluid:
DOT 4
Known Issues
Electrical:
Can suffer from aging wiring harnesses, sensor failures (e.g., ABS sensors, crankshaft sensors), and dashboard warning light issues.
Engine:
Timing belt is a critical maintenance item for V6. Twin Spark engines can experience ignition coil and spark plug wear. Water pump and thermostat issues are not uncommon.
Suspension:
Worn control arm bushings and ball joints can lead to poor handling and premature tire wear.
Climate Control:
HVAC system can develop leaks or actuator failures.
📚 Vehicle History
Brand Heritage
Legacy:
Alfa Romeo has a long and storied history in automotive design and performance, particularly with its iconic engines and sporting sedans.
Model Evolution
Predecessor:
Alfa Romeo 164
Successor:
Alfa Romeo Giulia (though a significant gap and different segment)
Production
Production Period:
1998-2007 (covering the specified years)
Manufacturing Location:
Pomigliano d'Arco, Italy
🏆 Awards & Recognition
Recognitions
Design Awards:
While specific awards for the 166 are less publicized than its predecessor, its styling was widely praised as a return to form for Alfa Romeo design.
Ratings
Reliability Perception:
Perceived as a luxury executive car, reliability can be a concern if maintenance is neglected, particularly for aging electrical components and the critical timing belt.
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