🏷️ Basic Information

Make:

Alfa Romeo

Model:

75 (Type 162)

Nickname:

Milano

Engine Type Identifier:

2.5L V6

Chassis Code:

Type 162

👋 Introduction

Positioning:

Performance-oriented executive sedan from an iconic Italian manufacturer, known for its distinctive styling and driving dynamics.

Competitors:

BMW 3 Series (E30), Mercedes-Benz 190E, Audi 80/90, Ford Sierra XR4i, Peugeot 405 Mi16.

Styling:

Distinctive Pininfarina-designed wedge shape, iconic 'Busso' V6 engine.

Drivetrain:

Rear-wheel drive, transaxle layout for improved weight distribution.

Driving Experience:

Known for its engaging handling, responsive steering, and sonorous V6 engine note.

📋 Manual Details

Model Years:

1985, 1986, 1987, 1988, 1989

Models Covered:

All Alfa Romeo 75 2.5L V6 Milano variants

Estimated Pages:

Likely 500-800+ pages (typical for a complete workshop manual of this era)

Type:

Complete Workshop Service Repair Manual

Language:

English (implied by product description)

Format:

Downloadable Digital Format (PDF)

📖 Manual Coverage

Engine:

Detailed overhaul, diagnosis, timing, cooling, lubrication, fuel injection (Bosch Motronic)

Transmission:

Manual gearbox (e.g., 5-speed), clutch, driveshafts, transaxle operation

Brakes:

Hydraulic system, ABS (if equipped), disc brake overhaul, parking brake

Electrical:

Wiring diagrams, battery, charging system, starting system, lighting, ignition, diagnostics

Suspension:

Front (transverse links, coil springs), Rear (De Dion axle, Watt's linkage, coil springs), shock absorbers, steering system

Bodywork:

Body panel removal/installation, structural components, interior trim, glass, hinges, locks

HVAC:

Heating, ventilation, and air conditioning system service and repair

Fuel System:

Fuel tank, pump, lines, injectors, fuel pressure regulation

Cooling System:

Radiator, fan, water pump, thermostat, coolant circulation

Exhaust System:

Exhaust manifolds, catalytic converter, mufflers, piping

Maintenance:

Routine checks, fluid changes, filter replacements, tune-ups

Troubleshooting:

Diagnostic procedures for common and uncommon faults, fault codes (if applicable)

Repair:

Component removal, overhaul, installation, and adjustment procedures

Overhaul:

Engine, transmission, differential, brake caliper, steering rack overhauls

Diagnostics:

Electrical system diagnostics, engine performance checks

Wiring Diagrams:

Comprehensive electrical schematics for all major systems

Engine Rebuild:

Comprehensive engine overhaul procedures, including cylinder head removal, piston and connecting rod installation, crankshaft main bearing replacement, and engine assembly.

Transmission Rebuild:

Detailed steps for the removal, disassembly, inspection, and reassembly of the 5-speed manual transaxle.

Chassis Alignment:

Wheel alignment specifications and procedures for front and rear suspension.

Torque Specifications:

Specific torque values for critical fasteners throughout the vehicle, essential for proper assembly and safety.

Depth:

Comprehensive (from basic maintenance to complete engine and transmission rebuilds)

Diagnostics Depth:

Detailed diagnostic procedures for engine performance issues, electrical faults, and mechanical system failures. Includes guidance on using test equipment of the era.

📊 Manual Specifications

Format:

PDF

Quality:

High quality (implied by description, likely original factory scan or recreated)

Type:

Digital Download (Printable)

Type:

N/A (Digital)

⚙️ Engine Specifications

Engine Code:

AR0615 (or similar variants of the 2.5 V6)

Engine Type:

V6, 60-degree bank angle, DOHC (Double Overhead Camshafts)

Displacement:

2492 cc (2.5 Liters)

Horsepower:

155-160 PS (approx. 153-158 bhp) at 6000 RPM (depending on market and specific tune)

Torque:

215 Nm (approx. 159 lb-ft) at 4000 RPM (depending on market and specific tune)

Fuel Delivery:

Bosch Motronic electronic fuel injection (e.g., Motronic ML 3.1)

Fuel Type:

Unleaded gasoline (RON 95 or higher recommended)

Ignition System:

Electronic ignition with distributor (in some early models) or distributorless ignition (DIS) controlled by ECU.

🔧 Transmission

Type:

5-speed manual transaxle

Type:

None specified for the 2.5 V6 Milano in this era, though other 75 models had automatic options.

Layout:

Rear-mounted transaxle (gearbox and differential combined) for 50/50 weight distribution.

Gearbox Oil:

API GL-4, SAE 75W-90 or 80W-90 gear oil (check manual for specific Alfa Romeo recommendations).

📐 Dimensions

Length:

Approx. 4440 mm (174.8 in)

Width:

Approx. 1680 mm (66.1 in)

Height:

Approx. 1370 mm (53.9 in)

Curb Weight:

Approx. 1200-1250 kg (2645-2755 lbs)

Wheelbase:

Approx. 2510 mm (98.8 in)

🛡️ Safety Features

Crash Test Results:

No standardized crash test data (like Euro NCAP or NHTSA) readily available for this specific period, but typical for its era. Focus on passive safety elements.

ABS:

Optional ABS system available on some models.

Seatbelts:

Front and rear seatbelts.

Crumple Zones:

Designed with front and rear crumple zones for energy absorption.

Steering Column:

Collapsible steering column for improved driver protection in frontal impacts.

💡 Technology Features

Features:

Basic for its era: AM/FM radio with cassette player, analog gauges, optional climate control.

Features:

Optional ABS, power steering, power windows, central locking.

Features:

N/A (No modern connectivity features like Bluetooth or USB)

🔧 Maintenance

Oil Change:

Every 7,500-10,000 km (4,500-6,000 miles) or 6-12 months.

Spark Plugs:

Inspect every 15,000 km (9,000 miles), replace as needed (e.g., 30,000-40,000 km).

Timing Belt:

Crucial: Replace every 50,000-60,000 km (30,000-37,000 miles) or 5 years due to interference engine design.

Engine Oil:

API SJ/SL or ACEA A3/B4, SAE 10W-40 or 15W-50 recommended (verify with manual for exact specification and viscosity based on climate).

Coolant:

Ethylene glycol-based antifreeze/coolant, mix 50/50 with distilled water. Use a quality coolant suitable for all-metal engines.

Brake Fluid:

DOT 3 or DOT 4 brake fluid. Flush and replace every 2 years.

Power Steering Fluid:

ATF (Automatic Transmission Fluid) DEXRON II or III, or specific Alfa Romeo fluid.

Rust:

Prone to rust in common areas: wheel arches, sills, door bottoms, rear quarter panels.

Busso Engine Maintenance:

Regular timing belt replacement is critical to prevent catastrophic engine failure. Check for oil leaks, particularly around the valve covers and oil cooler seals.

Electrical Gremlins:

Older wiring harnesses can degrade, leading to intermittent electrical issues. Pay attention to grounds and connector integrity.

Suspension Wear:

Worn bushings (especially rear De Dion axle mounting) can affect handling. Check ball joints and tie rod ends.

Fuel System Maintenance:

Fuel pumps and injectors can require maintenance or replacement over time. Ensure the fuel filter is replaced periodically.

📚 Vehicle History

Heritage:

Alfa Romeo has a long and storied history of producing sporting and elegant Italian automobiles with a focus on driving pleasure and distinctive engineering.

Predecessor:

Alfa Romeo Giulietta (116 series).

Successor:

Alfa Romeo 155.

Production Period:

1985-1992 (for the Alfa Romeo 75 platform).

Manufacturing Location:

Pomigliano d'Arco, Naples, Italy.

Milano Significance:

The 'Milano' designation was used for export markets, particularly North America, and was essentially the standard 75 model.

🏆 Awards & Recognition

Awards:

While specific awards are not commonly listed for individual model years, the Alfa Romeo 75 was generally well-received for its driving dynamics and Italian styling, contributing to Alfa Romeo's reputation for building engaging driver's cars.