🏷️ Basic Information

Make:

Alfa Romeo

Model:

75

Generation:

Typ 119

Chassis Code:

Typ 119

👋 Introduction

Positioning:

The Alfa Romeo 75 (also known as the Milano in North America) was positioned as a compact executive car, known for its sporty handling, distinctive styling, and rear-wheel-drive platform, appealing to enthusiasts who valued driving dynamics.

Competitors:

Competed against models such as the BMW 3 Series, Mercedes-Benz 190E, Audi 80/90, and Ford Sierra/XR4i.

Distinguishing Features:

Transaxle layout (gearbox and differential at the rear for better weight distribution), De Dion rear axle (on some models), extensive use of alloy construction in engines, distinctive ' 전 ' (Alfa Romeo) grille, and a driver-focused interior.

📋 Manual Details

Coverage Scope:

All models and variants of the Alfa Romeo 75

Estimated Page Count:

Varies by specific model/variant and included sections; comprehensive manuals typically exceed 1000 pages.

Type:

Workshop Service Repair Manual

Language:

English

Format:

Digital Download (likely PDF)

📖 Manual Coverage

Engine:

Engine mechanical, engine control system, lubrication system, cooling system, fuel system, ignition system, emission control systems

Drivetrain:

Manual transaxle system, automatic transaxle system, drive shaft, torque converter clutch, differential case assembly

Chassis And Suspension:

Front suspension system, rear suspension system, steering system, wheel and tire system, front axle hub, rear axle hub, front bumper, rear bumper

Brakes:

Brake system, front brake, rear brake, brake master cylinder, brake booster, parking brake

Electrical:

Lighting system, ignition system, charging system, starting system, instrument panel, combination meter, audio & visual system, wipers and washer system, power window control system, power door lock control system, supplemental restraint system (airbags), horn, cigarette lighter

Body And Interior:

Body repair, seats, seat belt, sun roof system, windshield glass, windshield wiper motor assembly, rear wiper motor assembly, hood, doors, back door, roof headlining, instrument panel

Maintenance:

Scheduled maintenance, lubrication, fluid changes, filter replacements, belt inspections/replacements

Diagnostics And Troubleshooting:

Diagnostic charts, fault finding procedures, sensor testing, common issue resolution

Repair And Rebuild:

Engine rebuild, transmission overhaul, brake component replacement, suspension component replacement, electrical system repair

Wiring And Diagrams:

Comprehensive wiring diagrams, wire harness repair procedures

Engine Mechanical Procedures:

Cylinder head removal and installation, piston and connecting rod assembly, crankshaft installation, camshaft timing, engine block machining specifications.

Fuel System Procedures:

Fuel pump replacement, fuel injector servicing, throttle body cleaning and adjustment, fuel tank removal and installation.

Suspension Procedures:

Front and rear shock absorber replacement, spring replacement, control arm bushing replacement, wheel alignment procedures (front and rear).

Brake System Procedures:

Brake caliper overhaul, brake pad and rotor replacement, brake booster testing, parking brake cable adjustment.

Electrical System Procedures:

Starter motor replacement, generator/alternator testing, ignition coil replacement, wiring harness repair, troubleshooting starter switch and spiral cable sub-assembly issues.

Depth:

Expert level, covering complete teardown, overhaul, and reassembly of all major vehicle systems. Suitable for professional technicians and experienced DIY mechanics.

Diagnostic Tools:

While not explicitly mentioning OBD-II, the manual provides diagnostic procedures for sensors (e.g., Camshaft Position Sensor, Knock Sensor, Speed Sensor Front) and control units necessary for older diagnostic methods.

Torque Specifications:

Detailed torque specifications for critical fasteners across all major components, essential for proper assembly and safety.

Component Clearances:

Includes specifications for critical clearances such as valve clearance, bearing clearances, and piston-to-cylinder wall clearances.

Source Authenticity:

Described as 'Official download workshop manual / repair manual / service manual,' indicating it's derived from factory documentation used by dealerships.

📊 Manual Specifications

Digital Format:

PDF (Searchable and printable)

Quality:

High-resolution scans of original factory documentation, ensuring clarity of text and diagrams.

Binding:

N/A (Digital download)

Paper:

N/A (Digital download)

⚙️ Engine Specifications

Engine Options:

The Alfa Romeo 75 was renowned for its range of Twin Cam inline-four and Busso V6 engines. Common variants include 1.6, 1.8, 2.0 Twin Cam, 2.0 Turbo, 2.5 V6, and 3.0 V6.

2.0 Twin Cam Performance:

Approx. 120 hp (89 kW), 170 Nm torque

2.5 V6 Performance:

Approx. 158 hp (118 kW), 206 Nm torque

3.0 V6 Performance:

Approx. 192 hp (143 kW), 245 Nm torque

Fuel Delivery:

Carbureted (e.g., Weber, Solex) on earlier Twin Cam models, Bosch L-Jetronic or Motronic fuel injection on later Twin Cam and all V6 models.

Engine Layout:

Inline-4 and V6 configurations

Coolant Type:

Ethylene Glycol based coolant (typically a 50/50 mix with distilled water)

🔧 Transmission

Transmission Type:

5-speed Manual Transaxle

Automatic Transmission:

ZF 4-speed Automatic Transaxle (optional on some models)

Transaxle Layout:

Rear transaxle configuration for optimal weight distribution.

Manual Transaxle Oil:

GL-4 Gear Oil (e.g., SAE 75W-90 or 80W-90, specific viscosity depending on climate)

Automatic Transaxle Fluid:

Dexron-III (or equivalent)

📐 Dimensions

Length:

Approx. 4340 mm (170.9 in) depending on model

Width:

Approx. 1680 mm (66.1 in) depending on model

Height:

Approx. 1370 mm (53.9 in) depending on model

Curb Weight:

Approx. 1100-1300 kg (2425-2866 lbs) depending on engine and specifications

Wheelbase:

Approx. 2510 mm (98.8 in)

🛡️ Safety Features

Crash Test History:

Safety standards of the era. Detailed official crash test ratings for this specific model are scarce by modern standards. The manual would cover passive safety features of the time.

Active Safety:

Front disc brakes, rear disc brakes (on most models), optional ABS (Anti-lock Braking System).

Passive Safety:

Seat belts, reinforced body structure, crumple zones. Later models or specific trims might have airbags (e.g., front airbag, side airbag sensor).

💡 Technology Features

Audio System:

Factory fitted radio receivers, often with cassette players. Manual covers installation and wiring for 'Radio Receiver Assy' and 'Amplifier Antenna Assy'.

ABS:

Optional Anti-lock Braking System (ABS) was available on some models, detailed within the Brake System section.

Wiring Diagrams Value:

The manual provides comprehensive wiring diagrams vital for understanding vehicle electrical systems and troubleshooting any connectivity issues.

Power Windows:

Power Window Control System details are included for operation and troubleshooting.

🔧 Maintenance

Oil Change Interval:

Typically every 10,000 km (6,000 miles) or annually. Refer to manual for specific engine type and oil specification.

Timing Belt Interval:

Crucial for Twin Cam engines; typically 60,000 km (37,000 miles) or 5 years. Belt failure can cause catastrophic engine damage. V6 engines often use a timing chain or different belt intervals.

Engine Oil Specification:

Varies by engine. Typically API SG/SH or higher, with viscosities like 10W-40 or 15W-50. Check manual for exact recommendation.

Brake Fluid Specification:

DOT 3 or DOT 4

Common Problems:

Rust (especially around wheel arches, sills, and door bottoms), electrical gremlins (wiring degradation), cooling system issues (radiator leaks, hose degradation), wear on suspension bushings, potential clutch master/slave cylinder issues, carburetor tuning on older models.

Part Replacements:

Ignition components (spark plugs, leads), fuel filters, air filters, brake pads/discs, exhaust system components, clutch components, suspension arms and bushings.

📚 Vehicle History

Alfa Romeo Legacy:

Alfa Romeo boasts a long and storied history in motorsport and performance automotive manufacturing, known for its passion, engineering, and distinctive Italian flair.

Evolution Of 75:

The 75 (Typ 119) replaced the Giulietta (116) and was produced from 1985 to 1992. It underwent facelifts in 1989 and 1990, introducing updated styling, improved engines, and revised interiors. It was succeeded by the Alfa Romeo 155.

Production Period:

1985 - 1992

Manufacturing Locations:

Italy

🏆 Awards & Recognition

Automotive Awards:

While specific awards for the 75 are not widely publicized, Alfa Romeo as a brand has a rich history of accolades for engineering and design, particularly for its engines and handling characteristics.