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Alfa Romeo ALFETTA Service Repair Workshop Manual 1973-1987

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The Alfa Romeo Alfetta, produced from 1972 to 1987, represents a significant chapter in the brand's history as a compact executive car. Available in Berlina (sedan) and GT/GTV (coupe) body...
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Alfa Romeo ALFETTA Service Repair Workshop Manual 1973-1987
The Alfa Romeo Alfetta, produced from 1972 to 1987, represents a significant chapter in the brand's history as a compact executive car. Available in Berlina (sedan) and GT/GTV (coupe) body styles, the Alfetta Type 116 was engineered with a focus on driving dynamics, notably featuring a rear transaxle for optimal weight distribution and an innovative De Dion rear axle. This design, coupled with a range of spirited engines, including the potent 2.5L V6 in the GTV6 variant, offered a compelling alternative to its European competitors. The Alfetta's blend of Italian styling, advanced mechanical layout, and engaging performance cemented its place as a driver-focused automobile cherished by enthusiasts. This comprehensive Factory Service Repair Workshop Manual provides in-depth coverage for all Alfa Romeo Alfetta models produced between 1973 and 1987. It serves as an indispensable resource for owners and technicians, detailing everything from routine preventative maintenance and fluid specifications to complex engine rebuilding, transmission overhauls, and chassis component replacement. The manual includes detailed step-by-step instructions, troubleshooting guides, and complete wiring schematics, all presented with clear diagrams and illustrations. Its purpose is to empower users with the knowledge required to maintain, diagnose, and repair the vehicle to the highest standards, ensuring its longevity and performance.
🏷️ Basic Information
Identification
Make:
Alfa Romeo
Model:
Alfetta
Generation Codes:
Type 116
Model Variants:
Berlina (Sedan), GT/GTV (Coupe), GTV6
👋 Introduction
Market Position
Segment:
Compact Executive Car
Target Audience:
Enthusiasts seeking in-depth DIY repair and maintenance for their classic Alfa Romeo.
Competitive Analysis
Competitors:
BMW 3 Series, Mercedes-Benz W123, Audi 80/100, Fiat 131, Lancia Beta.
Key Features
Unique Selling Point:
Rear transaxle for balanced weight distribution, innovative De Dion rear axle design.
Manual Value
Value Proposition:
Provides dealership-level repair capability, enabling significant cost savings on maintenance and repairs.
📋 Manual Details
Coverage Areas
Model Years:
1973-1987
All Models Covered:
Yes
Repair Scope:
A-Z (All Repairs)
Page Count
Estimated Page Count:
Varies by specific edition, but comprehensive manuals typically exceed 500 pages.
Manual Type
Type:
Factory Service Repair Workshop Manual
Language
Language:
English
Format
File Format:
PDF
Delivery Method:
Instant Download
Compatibility
Operating Systems:
Windows (XP, Vista 32/64, 7, ME, 98, NT, 2000), Mac
Required Software:
Adobe PDF Reader
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete overhaul, tuning, diagnostics, component replacement (pistons, rings, bearings, valves, camshafts, crankshaft).
Engine Fuel System:
Carburetor (Solex, Weber) tuning and overhaul, fuel injection (Bosch L-Jetronic for GTV6) diagnostics and components.
Engine Ignition System:
Distributor, coils, spark plugs, timing, electronic ignition components (where applicable).
Transmission Manual:
Clutch system, gearbox overhaul, gear selection, synchromesh, torque specifications, fluid specifications.
Transmission Automatic:
For models equipped with automatic transmission, diagnosis and service procedures.
Drive Shaft Transaxle:
Alfetta's rear transaxle design: gearbox and differential overhaul, driveshaft U-joints, cooling systems.
Suspension Front:
Double wishbone, torsion bar springs, shock absorbers, steering knuckle, ball joints, bushings.
Suspension Rear:
De Dion rear axle, Watts linkage, trailing arms, shock absorbers, torsion bars, torque tube.
Steering System:
Worm and roller steering box, steering column, tie rods, power steering system (if equipped).
Brakes Front:
Ventilated disc brakes, caliper overhaul, pad replacement, rotor specifications, bleeding procedures.
Brakes Rear:
Disc brakes (often inboard for weight distribution), caliper overhaul, pad replacement, rotor specifications, parking brake system.
Electrical System General:
Battery, charging system (alternator, regulator), starter motor, fuses, relays, lighting, horn.
Electrical System Wiring:
Complete color-coded wiring schematics for all vehicle systems.
Body And Chassis:
Unibody construction, body panel repair, door mechanisms, window regulators, glass replacement, rust prevention.
Heating And Ventilation:
HVAC system diagnosis, blower motor, heater core, ventilation controls.
Cooling System:
Radiator, water pump, thermostat, hoses, fan, coolant specifications.
Exhaust System:
Exhaust manifold, catalytic converter (later models), mufflers, pipes, hangers.
Procedures Included
Preventative Maintenance:
Oil changes, filter replacements, spark plug checks, belt tensioning, fluid level checks, lubrication points.
Troubleshooting Diagnostics:
Systematic diagnostic trees, common fault identification, electrical symptom analysis.
Component Removal Installation:
Detailed step-by-step procedures for all major components.
Engine Rebuilding:
Complete engine disassembly, inspection, measurement, and reassembly instructions.
Transmission Rebuilding:
Detailed overhaul procedures for manual and automatic transmissions.
Brake Service:
Disc pad replacement, caliper service, rotor machining/replacement, brake bleeding.
Suspension Alignment:
Alignment specifications and procedures for front and rear suspension.
Electrical Diagnostics:
Using multimeters, testing circuits, component testing for electrical faults.
Body Repair:
Panel alignment, weld point identification, rust repair techniques.
Technical Depth
Depth:
Factory High-Detail Repair Manual
Instruction Level:
Complete Step-by-Step Instructions
Illustrations Diagrams
Quality:
Detailed Diagrams and Illustrations
Electrical Schematics:
Comprehensive Wiring Schematics Included
Technical Specifications
Coverage:
Detailed Specifications for Complete Repair
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Likely text-searchable PDF (depending on original source quality)
Print Quality
Printability:
All Pages Printable
Image Enhancement:
Images can be blown up and printed enlarged
Binding Type
Binding:
N/A (Digital Download - Printable)
Paper Type
Paper Type:
N/A (Digital Download - Printable)
⚙️ Engine Specifications
Primary Engine
Engine Code Examples:
105 Series (1.6L, 1.8L, 2.0L), 116 Series (2.0L Twin Cam, 2.5L V6 for GTV6).
Performance
Horsepower Range:
Approximately 109 hp (1.8L) to 150 hp (2.0L Twin Cam) to 160 hp (2.5L V6).
Torque Range:
Typically 130-180 Nm (approx. 96-133 lb-ft).
Fuel System
Carburetion:
Typically twin Solex or Weber downdraft carburetors.
Injection:
Bosch L-Jetronic fuel injection on the GTV6 model.
🔧 Transmission
Standard
Type:
5-speed Manual Transaxle (gearbox and differential combined at rear)
Optional
Type:
3-speed Automatic (available on some sedan models).
Features
Design Advantage:
Rear-mounted transaxle contributes to 50/50 weight distribution, improving handling.
📐 Dimensions
Exterior
Body Styles:
4-door Berlina sedan, 2-door Coupe (GT/GTV).
Weights
Curb Weight:
Approximately 1150-1350 kg (2535-2976 lbs) depending on model and equipment.
🛡️ Safety Features
Ratings
Historical Context:
Safety standards were different in the 1970s and 1980s; comprehensive modern crash test data may not directly apply or be available.
Active Features
Braking:
Four-wheel disc brakes, often with ventilated front discs.
Passive Features
Chassis:
Designed with crumple zones and a robust safety cell.
💡 Technology Features
Infotainment
Features:
Basic analogue gauges, push-button radio (often optional), minimal technological integration as per era.
Driver Assistance
Features:
None by modern standards; focus on mechanical feedback and driver engagement.
Connectivity
Features:
N/A
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 5,000-7,500 km (3,000-5,000 miles) or 6-12 months, consult manual for exact figures.
Tune Up:
Spark plug replacement, ignition timing adjustment, carburetor tuning as needed or every 15,000-20,000 km.
Fluid Specifications
Engine Oil:
Viscosity varies by climate, typically 10W-40 or 15W-50, API SG or equivalent (manual will specify precise recommendation).
Transmission Fluid:
GL-4 gear oil, 75W-90 or 80W-90 viscosity (specifics in manual).
Coolant:
Ethylene glycol-based antifreeze, 50/50 mix with distilled water.
Known Issues
Rust Susceptibility:
Common for cars of this era, particularly wheel arches, sills, and door bottoms.
Electrical Gremlins:
Aging wiring insulation, corrosion in connectors, and Lucas components (on some non-Alfa parts) can lead to intermittent faults.
Carburetor Tuning:
Carburetors require regular adjustment to maintain smooth running and optimal performance.
Transaxle Clutch Wear:
Clutch actuation can be stiff due to the remote linkage; clutch wear is normal but replacement procedure requires transaxle removal.
📚 Vehicle History
Brand Heritage
Brand Philosophy:
Alfa Romeo's legacy of sporting sedans and coupes, known for driving dynamics and Italian design.
Model Evolution
Introduction:
Launched in 1972 (Alfetta sedan) and 1974 (Alfetta GT coupe), replacing the aging Giulia sedan.
Key Updates:
Introduction of the GTV6 with a V6 engine in 1980 marked a significant performance upgrade.
Production
Production Period:
1972-1987
🏆 Awards & Recognition
Recognitions
Historical Context:
While the Alfetta wasn't a recipient of specific major awards in the way modern cars are, it was critically acclaimed for its sporty handling and advanced engineering for its time.
Ratings
Driver Reviews:
Highly regarded by automotive journalists for its driving pleasure and sophisticated chassis.
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