Historical Context:
        
        
            The Allis-Chalmers D-21 was a powerful, high-horsepower tractor designed for heavy-duty agricultural work, competing in a market segment dominated by larger articulated tractors and robust conventional models.
        
     
    
    
        
            Key Competitors:
        
        
            During its production era, the D-21 Series II would have competed with models from John Deere (e.g., 4020, 4320), International Harvester (e.g., 806, 1206), and Case (e.g., 930, 1030).
        
     
    
    
        
            Tractor Features:
        
        
            Known for its robust construction, powerful engine, and advanced (for its time) power shift transmission, making it suitable for plowing, cultivation, and heavy draft operations.
        
     
    
    
        
            Manual Benefit:
        
        
            This WSM is essential for owners and mechanics to maintain, diagnose, and repair the D-21 Series II effectively, ensuring longevity and optimal performance of a valuable vintage tractor.
        
     
 
    
    
    
        
            Primary Coverage:
        
        
            Comprehensive service, repair, and maintenance for the Allis-Chalmers D-21 Series II Tractor
        
     
    
        
            Engine Coverage:
        
        
            Detailed engine overhaul, diagnostics, and component repair
        
     
    
        
            Transmission Coverage:
        
        
            Service and repair of power shift transmission and final drives
        
     
    
        
            Hydraulic System Coverage:
        
        
            Repair and maintenance of the hydraulic pump, control valve, and cylinders
        
     
    
        
            Electrical System Coverage:
        
        
            Wiring diagrams, component testing, and troubleshooting for the electrical system
        
     
    
    
        
            Estimated Page Count:
        
        
            Varies by specific manual edition, typically 300-500 pages for a full WSM
        
     
    
    
        
            Manual Type:
        
        
            Workshop Service Manual (WSM) / Service Repair Manual
        
     
    
    
    
    
 
    
    
    
        
            Engine Systems:
        
        
            Engine overhaul, cooling system, lubrication system, fuel system, ignition/starting system (if applicable for diesel ignition), exhaust system
        
     
    
        
            Drivetrain Systems:
        
        
            Clutch, power shift transmission, PTO (Power Take-Off) system, differential, final drives, axle assemblies
        
     
    
        
            Hydraulic Systems:
        
        
            Hydraulic pump, control valve, cylinders (3-point hitch, external hydraulics), hydraulic fluid reservoir and filters, power steering system
        
     
    
        
            Electrical Systems:
        
        
            Starter, alternator/generator, battery, lighting system, instrumentation, wiring diagrams
        
     
    
        
            Braking Systems:
        
        
            Service brakes (internal expanding shoe type), parking brake, brake pedal and linkages
        
     
    
        
            Steering Systems:
        
        
            Mechanical steering, hydraulic power steering components
        
     
    
        
            Chassis And Body:
        
        
            Frame, fenders, operator's platform, drawbar, hitches
        
     
    
    
        
            Maintenance Procedures:
        
        
            Lubrication charts, fluid change intervals, filter replacement, greasing points, pre-operation checks
        
     
    
        
            Repair Procedures:
        
        
            Step-by-step disassembly, assembly, inspection, and repair of all major components
        
     
    
        
            Troubleshooting Guides:
        
        
            Systematic diagnostic procedures for common issues and fault finding
        
     
    
        
            Tune Up Procedures:
        
        
            Engine tune-up specifications and adjustments
        
     
    
        
            Special Tool Requirements:
        
        
            Identification and usage of specialized tools required for repairs
        
     
    
    
        
            Depth Of Coverage:
        
        
            In-depth, professional-level repair and overhaul procedures, suitable for mechanics and experienced owners
        
     
 
    
    
    
        
            Engine Make:
        
        
            Allis-Chalmers
        
     
    
        
            Engine Model:
        
        
            Allis-Chalmers 3500 Mark II
        
     
    
    
        
            Displacement:
        
        
            301 cubic inches (4.93 Liters)
        
     
    
        
            Configuration:
        
        
            Inline 6-cylinder
        
     
    
    
        
            Gross Horsepower:
        
        
            Approximately 103 HP (76.8 kW) at rated governed speed
        
     
    
        
            Drawbar Horsepower:
        
        
            Approximately 85 HP (63.4 kW)
        
     
    
        
            Torque:
        
        
            Not explicitly stated in common literature, but substantial for its class.
        
     
    
    
    
        
            Injection System:
        
        
            Roosa-Master rotary injection pump (typical for this era)
        
     
    
        
            Fuel Filter Part Number:
        
        
            Refer to manual for specific AC or aftermarket equivalents (e.g., Wix 33323, Baldwin BF7736 may be compatible).
        
     
    
    
        
            Cooling System Type:
        
        
            Water Cooled
        
     
    
        
            Coolant Capacity:
        
        
            Refer to manual, approximately 18 quarts (17 liters).
        
     
    
        
            Coolant Type:
        
        
            Ethylene Glycol based antifreeze (e.g., 50/50 mix with distilled water)
        
     
    
    
        
            Oil Type:
        
        
            API CD or CE rated Diesel Engine Oil, SAE 15W-40 recommended for general use (check manual for specific viscosity based on temperature).
        
     
    
        
            Oil Capacity:
        
        
            Refer to manual, approximately 10 quarts (9.5 Liters) with filter change.
        
     
    
        
            Oil Filter Part Number:
        
        
            Refer to manual for specific AC or aftermarket equivalents (e.g., Wix 51042, Baldwin B2).
        
     
 
    
    
    
        
            Transmission Type:
        
        
            Allis-Chalmers Power Shift (4 forward and 4 reverse speeds)
        
     
    
    
        
            Optional Transmission:
        
        
            None typically offered for the D-21 Series II; Power Shift was standard.
        
     
    
    
        
            Power Take Off:
        
        
            Live PTO (540/1000 RPM), mechanically driven
        
     
    
        
            Transmission Fluid Type:
        
        
            Refer to manual. Typically Allis-Chalmers Type 2 or equivalent UTF (Universal Tractor Fluid) or TDTO (Transmission Drive Train Oil) meeting specified viscosity and friction properties.
        
     
    
        
            Transmission Fluid Capacity:
        
        
            Refer to manual, includes transmission, hydraulic system, and final drives. Approximate total capacity: 16 gallons (60.5 Liters).
        
     
 
    
    
    
        
            Wheelbase:
        
        
            Approx. 90 inches (2286 mm)
        
     
    
        
            Length:
        
        
            Approx. 145 inches (3683 mm) without front weights
        
     
    
        
            Width:
        
        
            Varies with tire size, approx. 70-80 inches (1778-2032 mm) at rear axle
        
     
    
        
            Height To Exhaust:
        
        
            Approx. 90 inches (2286 mm)
        
     
    
    
        
            Operating Weight:
        
        
            Approx. 10,000 - 11,500 lbs (4536 - 5216 kg) depending on configuration
        
     
    
        
            Drawbar Pull Capacity:
        
        
            Significant, designed for heavy draft work
        
     
    
    
        
            Three Point Hitch Category:
        
        
            Category III
        
     
    
        
            Hydraulic Lift Capacity:
        
        
            Refer to manual, typically in the range of 3500-4500 lbs at the link ends.
        
     
 
    
    
    
        
            Safety Features Era:
        
        
            As per 1960s/early 1970s standards; basic safety features, emphasis on operator skill and awareness.
        
     
    
    
        
            Braking System Type:
        
        
            Internal expanding shoe type, foot pedal operated, with provision for trailer brake actuation.
        
     
    
        
            Parking Brake Type:
        
        
            Hand-lever operated, mechanically locking brakes.
        
     
    
    
        
            Operator Platform:
        
        
            Open operator station with fenders and guards. ROPS (Roll Over Protection Structure) and seat belts were not standard equipment for this model's original production but can be retrofitted.
        
     
    
        
            Lighting:
        
        
            Basic front and rear lights for road use (if equipped).
        
     
 
    
    
    
        
            Infotainment System:
        
        
            N/A - This is a tractor from the 1960s/1970s; no infotainment or entertainment systems were present.
        
     
    
    
        
            Driver Assistance Features:
        
        
            N/A - Basic operator controls; no electronic driver assistance systems.
        
     
    
    
        
            Connectivity Options:
        
        
            N/A - No electronic connectivity features.
        
     
    
    
        
            Power Shift Transmission:
        
        
            A significant technological advancement for its time, allowing shifting between gears without using the clutch pedal, thus increasing productivity.
        
     
    
        
            Hydraulic System:
        
        
            Advanced closed-center hydraulic system (typical for Series II) providing responsive and precise control for implements.
        
     
 
    
    
    
        
            Engine Oil Change Interval:
        
        
            Refer to manual; typically 250 hours or annually for older diesel engines.
        
     
    
        
            Transmission Hydraulic Fluid Change Interval:
        
        
            Refer to manual; typically 500-1000 hours, or annually.
        
     
    
        
            Air Filter Service:
        
        
            Service as needed based on operating conditions; check daily. Typically dry element type.
        
     
    
    
        
            Transmission Hydraulic Fluid Spec:
        
        
            Allis-Chalmers Type 2 or equivalent. Consult manual for exact viscosity and API rating.
        
     
    
        
            Engine Coolant Spec:
        
        
            50% Ethylene Glycol and 50% distilled water with appropriate corrosion inhibitors for heavy-duty diesel engines.
        
     
    
    
        
            Common Wear Points:
        
        
            Power shift clutch packs, hydraulic pump wear, PTO clutch engagement, final drive seals, and steering components.
        
     
    
        
            Electrical System Reliability:
        
        
            Older wiring harnesses can degrade, leading to intermittent issues. Alternator/generator charging system can require periodic checks.
        
     
    
        
        Maintenance Recommendations
    
 
    
        
            Importance Of Lubrication:
        
        
            Regularly greasing all specified points is critical to prevent wear on kingpins, tie rods, PTO shaft, and hitch components.
        
     
    
        
            Fuel System Care:
        
        
            Proper fuel filtration and bleeding of air from the system are essential for diesel engine operation.
        
     
 
    
    
    
        
            Brand History:
        
        
            Allis-Chalmers was a prominent American manufacturer of agricultural and construction machinery, known for its innovative designs, particularly its distinctive 'Persian Orange' paint scheme.
        
     
    
    
        
            D Series Lineage:
        
        
            The D-21 was the flagship model in Allis-Chalmers' D-Series tractor line, succeeding models like the D-19, offering increased power and advanced features for large-scale farming.
        
     
    
    
        
            Production Years:
        
        
            The D-21 was produced from approximately 1963 to 1969. The Series II designation indicates later production runs with updates.
        
     
    
        
            Manufacturing Location:
        
        
            Likely manufactured at Allis-Chalmers' tractor plant in West Allis, Wisconsin, USA.
        
     
 
    
    
    
        
            Tractor Awards:
        
        
            Specific awards for the D-21 Series II are not widely documented. Its success was measured by its performance and market acceptance as a powerful row-crop and general-purpose tractor.
        
     
    
    
        
            Industry Recognition:
        
        
            Allis-Chalmers tractors of this era were generally well-regarded for their power, durability, and innovative features, contributing to the brand's strong reputation in the agricultural sector.