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Aprilia Na 850 Mana 2007 Full Service Repair Manual

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🏷️ Basic Information Identification Make: Aprilia Model: Mana 850 Year: 2007 Product Type: Full Service Repair Manual 👋 Introduction Market Position Segment: Sport Touring / Naked Bike Unique Selling Proposition:...
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Taper: Motorcycle
Distributeur:
UGS: 602446
Aprilia Na 850 Mana 2007 Full Service Repair Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Mana 850
Year:
2007
Product Type:
Full Service Repair Manual
👋 Introduction
Market Position
Segment:
Sport Touring / Naked Bike
Unique Selling Proposition:
Innovative automatic transmission (CVT) in a motorcycle, offering ease of use without sacrificing performance.
Competitive Analysis
Primary Competitors:
Other mid-displacement naked bikes, some sport-touring models with more conventional transmissions.
Key Features
Transmission Type:
Shaft-driven, electronically controlled CVT (Continuously Variable Transmission) with two modes (automatic and manual override).
Engine Layout:
90-degree V-twin
Braking System:
Integrated braking system (linked front and rear) with optional ABS.
📋 Manual Details
Coverage Areas
Engine Overhaul:
Complete
Transmission Service:
Complete
Electrical System Diagnostics:
Comprehensive
Chassis And Suspension Repair:
Detailed
Bodywork And Fairings:
Included
Troubleshooting Guides:
Extensive
Page Count
Estimated Pages:
400-600
Manual Type
Type:
Factory Service Manual
Language
Primary Language:
English
Format
Digital Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Valvetrain, piston, crankshaft, cylinder head, lubrication system, cooling system
Engine Management:
Fuel injection (EFI), ignition system, ECU diagnostics, sensor testing
Transmission:
CVT (Continuously Variable Transmission) operation, maintenance, and repair, including variator and belt servicing
Brakes:
Hydraulic system, ABS (if equipped), brake pad replacement, caliper servicing, fluid bleeding
Suspension:
Front fork (telescopic, upside-down), rear shock absorber, linkage, adjustment procedures
Electrical:
Wiring diagrams, lighting system, starter motor, alternator, battery, fuses, relays, dashboard indicators
Fuel System:
Fuel tank, fuel pump, fuel filter, fuel lines, throttle body
Exhaust System:
Muffler, catalytic converter, exhaust pipe routing
Cooling System:
Radiator, coolant hoses, thermostat, fan operation, coolant specifications
Frame And Body:
Frame structure, fairing removal and installation, seat, handlebars, footpegs
Procedures Included
Scheduled Maintenance:
Oil changes, filter replacements, chain adjustment, brake checks, fluid level checks, spark plug replacement, valve clearance checks
Component Replacement:
Battery, tires, brake pads, levers, mirrors, light bulbs
Diagnostic Procedures:
Troubleshooting fault codes, identifying electrical issues, diagnosing mechanical problems
Adjustment Procedures:
Throttle cable, clutch lever, suspension settings, idle speed
Rebuild Procedures:
Engine, transmission, brake calipers (detailed steps where applicable)
Technical Depth
Diagnostic Capability:
Advanced diagnostic information including DTC (Diagnostic Trouble Code) interpretation and troubleshooting flowcharts.
Repair Scope:
Full rebuild procedures for major components, complex electrical repairs, and driveline servicing.
Torque Specifications:
Comprehensive list of torque values for all critical fasteners and components.
Wiring Diagrams:
Detailed, high-resolution wiring schematics for all electrical systems.
Special Tool Requirements:
Identification and usage of specific tools required for various repair and maintenance tasks.
📊 Manual Specifications
File Format
File Type:
Portable Document Format (PDF)
Searchability:
Fully searchable text for quick information retrieval.
Printability:
Printable pages, suitable for offline use.
Print Quality
Image Resolution:
High-resolution images and diagrams for clarity.
Binding Type
Binding Description:
Digital format (N/A for printed)
Paper Type
Paper Description:
Digital format (N/A for printed)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, four-stroke, 90° V-twin
Displacement:
849.9 cc
Bore X Stroke:
92 mm x 63.5 mm
Valve Train:
DOHC, 4 valves per cylinder
Performance
Horsepower Peak:
Approx. 75 hp @ 7500 rpm
Torque Peak:
Approx. 73 Nm @ 6000 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with twin throttle bodies
Fuel Type:
Unleaded gasoline (95 RON recommended)
Cooling System
Cooling Method:
Liquid-cooled
Lubrication System
Oil Type:
SAE 10W-40, API SG or higher, JASO MA certified motorcycle oil
Oil Capacity With Filter Change:
Approx. 3.2 liters (3.4 US qt)
🔧 Transmission
Standard
Transmission Type:
Electronic CVT (Continuously Variable Transmission)
Optional
Transmission Modes:
Automatic (two modes: 'Urban' and 'Sport'), Manual (6-speed sequential override via paddle shifters)
Features
Final Drive:
Shaft drive
Transmission Fluid:
Specific CVT fluid, consult manual for exact type and capacity
📐 Dimensions
Exterior
Length:
Approx. 2180 mm (85.8 in)
Width:
Approx. 810 mm (31.9 in) at handlebars
Height:
Approx. 1120 mm (44.1 in) at seat
Wheelbase:
Approx. 1520 mm (59.8 in)
Weights
Dry Weight:
Approx. 210 kg (463 lbs)
Wet Weight:
Approx. 230 kg (507 lbs)
Fuel Capacity:
18 liters (4.75 US gal)
Dimensions
Seat Height:
Approx. 805 mm (31.7 in)
🛡️ Safety Features
Ratings
ABS Availability:
Optional (Anti-lock Braking System)
Active Features
Braking System Type:
Integrated braking system (linked front and rear discs)
Front Brakes:
Dual 320 mm discs, radial four-piston calipers
Rear Brakes:
Single 280 mm disc, two-piston caliper
Passive Features
Lighting:
Halogen headlight, LED taillight
💡 Technology Features
Infotainment
Display Type:
Digital LCD instrument cluster.
Instrumentation:
Tachometer, speedometer, odometer, trip meters, fuel gauge, coolant temperature, gear indicator (in manual mode), clock.
Driver Assistance
ABS:
Optional Anti-lock Braking System.
Connectivity
Usb Port:
Not standard on 2007 model, aftermarket options may exist.
Lighting
Headlight Type:
Halogen
Taillight Type:
LED
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 6,000 km (3,700 miles) or 12 months, whichever comes first.
Air Filter Replacement:
Every 12,000 km (7,500 miles) or as needed based on operating conditions.
Spark Plug Replacement:
Every 12,000 km (7,500 miles).
Valve Clearance Check:
Every 12,000 km (7,500 miles).
Cvt Belt Inspection Replacement:
Refer to manual, typically around 20,000 km (12,500 miles) or based on wear indicators.
Fluid Specifications
Engine Oil:
SAE 10W-40, API SG or higher, JASO MA
Brake Fluid:
DOT 4
Coolant:
Ethylene glycol-based coolant with anti-corrosion additives, 50/50 mix with distilled water.
Known Issues
Cvt Belt Wear:
Early models could experience premature CVT belt wear if ridden aggressively or not maintained properly.
Electrical Connectors:
Occasional issues with corrosion on electrical connectors, especially in humid or coastal environments.
ABS Sensor Cleaning:
ABS sensors can accumulate dirt and debris, leading to ABS warning lights. Regular cleaning is advised.
📚 Vehicle History
Brand Heritage
Brand Origin:
Italy
Brand Focus:
Performance motorcycles, scooters, and racing heritage.
Model Evolution
Introduction Year:
2007
Key Innovation:
Introduction of the Aprilia Mana 850 with its unique CVT powertrain, bridging the gap between automatic and manual transmissions.
Production
Manufacturing Location:
Italy
🏆 Awards & Recognition
Recognitions
Industry Recognition:
While not receiving specific awards, the Mana 850 was recognized for its innovative approach to motorcycle transmission technology.
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