Segment:
Mid-size scooter (maxi-scooter category) designed for urban commuting and light touring.
Competitors 2005:
Yamaha X-Max 250, Piaggio Beverly 250, Suzuki Burgman 250, Kymco Grand Vista 250.
Design:
Comfortable seating, aerodynamic fairings for wind protection, under-seat storage, attractive Italian styling.
Engine Options:
Available in 125cc and 200cc liquid-cooled four-stroke engine variants.
Handling:
Stable handling due to a robust chassis and quality suspension components.
Engine Mechanical:
Complete disassembly, inspection, repair, and reassembly of engine components (cylinder, piston, crankshaft, valves, timing system, lubrication system).
Fuel System:
Carburetor (Dell'Orto PHVA 26/28 for 125, PHVA 30 for 200), fuel pump, fuel lines, fuel filter, fuel tank inspection and maintenance.
Ignition System:
CDI unit, spark plug specifications, ignition timing adjustment, wiring diagrams.
Cooling System:
Liquid cooling system, radiator, water pump, thermostat, coolant specifications and bleeding procedures.
Transmission Clutch:
Automatic CVT (Continuously Variable Transmission) system: variator, torque converter, drive belt inspection and replacement, clutch assembly.
Brakes:
Hydraulic disc brakes (front and rear), brake caliper service, master cylinder overhaul, brake pad replacement, brake fluid specifications and bleeding.
Suspension:
Front telescopic fork service (oil change, seal replacement), rear shock absorber adjustment and replacement, swingarm and linkage maintenance.
Electrical System:
Battery specifications, starter motor, alternator/stator, lighting system (headlight, taillight, indicators), horn, electrical component testing, comprehensive wiring diagrams.
Chassis Frame:
Frame inspection, steering head bearing maintenance, center stand and side stand service.
Bodywork Fairings:
Fairing removal and installation procedures, body panel repair and painting guidance.
Routine Maintenance:
Oil and filter changes, spark plug replacement, air filter cleaning/replacement, coolant checks, brake pad wear checks, CVT belt inspection.
Troubleshooting:
Step-by-step diagnostic procedures for common starting, running, electrical, and braking issues.
Engine Rebuild:
Detailed instructions for cylinder head removal, piston replacement, crankshaft inspection, and full engine overhaul.
Transmission Service:
CVT belt replacement, clutch adjustment, variator assembly service.
Brake System Overhaul:
Caliper rebuild, master cylinder service, line replacement.
Suspension Fork Rebuild:
Front fork seal replacement, oil level and type specification.
Electrical Diagnostics:
Component testing, voltage/resistance checks, wiring harness troubleshooting.
Torque Specifications:
Accurate torque values for all critical fasteners (engine, chassis, brakes).
Level Of Detail:
Comprehensive. Covers basic maintenance to complete engine and component overhauls.
Diagrams Illustrations:
Abundant step-by-step diagrams, exploded views, and detailed illustrations.
Diagnostic Charts:
Inclusion of fault-finding charts and diagnostic flowcharts.
Engine Type 125:
Liquid-cooled, four-stroke, single-cylinder, SOHC
Engine Type 200:
Liquid-cooled, four-stroke, single-cylinder, SOHC
Bore X Stroke 125:
52 mm x 58.6 mm
Bore X Stroke 200:
62.7 mm x 64.9 mm
Displacement 125:
124.9 cc
Displacement 200:
197.7 cc
Horsepower 125:
Approx. 15 HP (11 kW) @ 9000 rpm
Horsepower 200:
Approx. 20 HP (15 kW) @ 8500 rpm
Torque 125:
Approx. 12 Nm @ 7500 rpm
Torque 200:
Approx. 17 Nm @ 6500 rpm
Carburetor 125:
Dell'Orto PHVA 26
Carburetor 200:
Dell'Orto PHVA 30
Fuel Type:
Unleaded gasoline 95 RON
Fuel Tank Capacity:
11.5 Liters (including 1.5 Liter reserve)
Engine Oil Change:
Every 3,000 km or 6 months, whichever comes first.
Oil Filter Replacement:
At every engine oil change.
Air Filter Cleaning:
Every 3,000 km or 6 months.
Transmission Fluid Change:
Refer to manual; typically less frequent than engine oil.
Spark Plug Replacement:
Every 6,000 km or 12 months.
Coolant Change:
Every 2 years or 24,000 km.
Brake Fluid Flush:
Every 2 years or 24,000 km.
Cvt Belt Inspection:
Every 6,000 km.
Engine Oil Type:
SAE 10W-40 API SG or higher (or specified equivalent).
Engine Oil Capacity:
1.2 Liters (with filter change).
Coolant Type:
Ethylene glycol based coolant with anti-corrosion additives (50% mixture with distilled water).
Brake Fluid Type:
DOT 4 hydraulic brake fluid.
Common Wear Items:
CVT drive belt, brake pads, fork seals, spark plug.
Potential Electrical Faults:
Wiring harness chafing, stator output issues (refer to electrical section for diagnosis).
Cooling System Maintenance:
Regular coolant level checks and system bleeding are important to prevent overheating.
