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Aprilia Atlantic 125 200 2002 Full Service Repair Manual

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🏷️ Basic Information Identification Make: Aprilia Model: Atlantic Year: 2002 Codes Engine Codes: M262M (125cc), M320M (200cc) Chassis Codes: AP06 👋 Introduction Market Position Market Position: The Aprilia Atlantic 125...
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UGS: 66710
Aprilia Atlantic 125 200 2002 Full Service Repair Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Atlantic
Year:
2002
Codes
Engine Codes:
M262M (125cc), M320M (200cc)
Chassis Codes:
AP06
👋 Introduction
Market Position
Market Position:
The Aprilia Atlantic 125 and 200 were positioned as stylish, comfortable, and practical maxi-scooters, aimed at urban commuting and light touring. They offered a premium feel and performance within their displacement class, competing with models from Yamaha (Majesty), Honda (Forza), and Kymco.
Competitive Analysis
Competitive Analysis:
Competed against other 125cc and 200cc scooters offering a blend of comfort, practicality, and Italian design flair. The Atlantic often appealed to riders seeking a more distinctive European option compared to Japanese or Taiwanese counterparts.
Key Features
Key Features:
Spacious underseat storage, comfortable seating for two, aerodynamic bodywork, effective suspension, reliable Piaggio-derived engines (particularly the 125cc variant), and distinctive Aprilia styling.
📋 Manual Details
Coverage Areas
Engine:
Yes
Transmission:
Yes
Brakes:
Yes
Electrical System:
Yes
Suspension:
Yes
Cooling System:
Yes
Fuel System:
Yes
Bodywork And Frame:
Yes
Troubleshooting:
Yes
Periodic Maintenance:
Yes
Page Count
Page Count:
Comprehensive (Exact number not specified, but implies full coverage)
Manual Type
Manual Type:
Full Service Repair Manual
Language
Language:
English (Presumed, based on common market availability)
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed breakdown of cylinder head, cylinder block, crankshaft, connecting rods, pistons, valve train, lubrication system, cooling system.
Engine Management:
Ignition system, fuel injection system (EFI), emission control systems, diagnostic codes, sensor testing.
Transmission And Drivetrain:
Automatic transmission (CVT) operation, variator, clutch, gearbox components, final drive.
Braking System:
Hydraulic system, brake calipers, brake discs, brake fluid specifications, bleeding procedures, ABS (if equipped).
Electrical System:
Wiring diagrams, battery, charging system (alternator/stator), starting system, lighting, instrumentation, fuses, relays, ECU.
Suspension And Steering:
Front fork (telescopic), rear shock absorber, swingarm, steering head bearings, lubrication, adjustments.
Chassis And Frame:
Frame inspection, body panel removal/installation, seat, fairings, luggage options.
Procedures Included
Routine Maintenance:
Oil changes, filter replacement (oil, air), spark plug service, chain/belt adjustment (if applicable), brake checks, tire pressure.
Major Repairs:
Engine rebuilding, transmission overhauls, suspension component replacement, electrical component troubleshooting.
Troubleshooting Guides:
Step-by-step diagnostic procedures for common and uncommon issues, symptom-based troubleshooting.
Component Disassembly And Assembly:
Detailed instructions for removing, inspecting, repairing, and reassembling all major vehicle components.
Torque Specifications:
Precise torque values for all critical fasteners and bolts.
Technical Depth
Technical Depth:
Comprehensive: Covers everything from basic maintenance and adjustments to complete engine and transmission overhauls, electrical diagnostics, and chassis repairs. Suitable for DIY enthusiasts and professional technicians.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High-resolution, suitable for printing individual pages or the entire manual.
Binding Type
Binding Type:
N/A (Digital PDF format)
Paper Type
Paper Type:
N/A (Digital PDF format)
Searchability
Searchability:
Text-searchable PDF, allowing quick access to specific information.
⚙️ Engine Specifications
Primary Engine
Engine Type 125:
Four-stroke, liquid-cooled, single-cylinder (Piaggio LEADER engine variant)
Displacement 125:
124.9 cc
Bore X Stroke 125:
52 mm x 58.6 mm
Compression Ratio 125:
12.0:1
Engine Type 200:
Four-stroke, liquid-cooled, single-cylinder (Piaggio LEADER engine variant)
Displacement 200:
199.5 cc
Bore X Stroke 200:
62.5 mm x 65 mm
Compression Ratio 200:
11.5:1
Performance
Horsepower 125:
Approx. 14.8 hp (11 kW) @ 9,000 rpm
Torque 125:
Approx. 12.2 Nm @ 7,000 rpm
Horsepower 200:
Approx. 19.7 hp (14.5 kW) @ 8,250 rpm
Torque 200:
Approx. 16.7 Nm @ 6,750 rpm
Fuel System
Fuel System:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline (RON 95 recommended)
Lubrication
Oil Type:
API SG or higher, JASO MA certified 4-stroke motorcycle oil
Oil Grade:
SAE 10W-40 recommended (refer to manual for seasonal variations)
Cooling System
Cooling Type:
Liquid-cooled
Coolant Type:
Ethylene glycol-based coolant with anti-corrosion additives (50% water mixture)
🔧 Transmission
Standard
Transmission Type:
Automatic Twist-and-Go (CVT - Continuously Variable Transmission)
Optional
Optional Transmission:
N/A
Features
Transmission Features:
Automatic centrifugal clutch, variator system for smooth acceleration and optimal engine RPM.
Fluid Specifications
Cvt Fluid Type:
Refer to manual for specific CVT fluid type and capacity (often specific scooter transmission fluid or engine oil if shared).
📐 Dimensions
Exterior
Length:
Approx. 2050 mm (for 125/200 models)
Width:
Approx. 770 mm
Height:
Approx. 1420 mm (including windscreen)
Wheelbase:
Approx. 1450 mm
Weights
Dry Weight:
Approx. 156 kg
Gross Vehicle Weight:
Refer to manual for specific GVWR
Fuel Capacity
Fuel Tank Capacity:
Approx. 10 Liters (including 1.5L reserve)
🛡️ Safety Features
Ratings
Safety Ratings:
No formal crash ratings available for most scooters of this era. Focus on design for rider safety and stability.
Active Features
Braking System Type:
Front: Disc brake. Rear: Disc brake. Some models may have combined braking (CBS).
Lighting:
Halogen headlight, taillight, brake light, turn signals.
Passive Features
Frame Construction:
High-strength steel tube frame for rigidity and stability.
Windscreen:
Large, integrated windscreen for rider protection from wind and elements.
💡 Technology Features
Infotainment
Infotainment System:
Basic instrumentation: Speedometer, tachometer (125cc might not have), fuel gauge, odometer, trip meter, coolant temperature warning light, oil pressure warning light.
Driver Assistance
Driver Assistance Features:
N/A (typical for 2002 scooter era)
Connectivity
Connectivity Features:
N/A
Lighting Technology
Lighting Technology:
Halogen headlight for effective illumination. LED technology was not standard for this model year.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000 km or 6 months (refer to manual for precise intervals and conditions).
Oil Filter Replacement:
At every oil change (if applicable, check manual for filter type).
Air Filter Cleaning Or Replacement:
Every 6,000 km or annually (inspect more frequently).
Spark Plug Replacement:
Every 6,000 km to 10,000 km (depending on plug type, refer to manual).
Cvt Belt Inspection And Replacement:
Inspect every 6,000 km; replace as needed or per manual recommendations (typically around 12,000-20,000 km).
Brake Pad Inspection:
At every 3,000 km service interval.
Fluid Specifications
Brake Fluid Type:
DOT 4
Coolant Capacity:
Refer to manual (typically around 1.5-1.8 Liters)
Known Issues
Known Issues:
While generally reliable, some common issues can include starter motor reliability, occasional electrical connector corrosion, and normal wear and tear on CVT components (belt, rollers) over time. Proper maintenance as outlined in the manual is key.
Troubleshooting Tips
Troubleshooting Tips:
Consulting the manual for diagnostic codes and step-by-step procedures is crucial for addressing starting problems, unusual noises, or performance issues. Checking electrical connections, fuel delivery, and ignition timing are common first steps.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Aprilia, an Italian manufacturer founded in 1945, has a rich history in motorcycle racing and performance scooter production, known for innovation and sporty design.
Model Evolution
Model Evolution:
The Atlantic model line was introduced to compete in the growing maxi-scooter market, offering a comfortable and practical alternative to smaller scooters. The 2002 model represents an early iteration of this successful platform.
Production
Production Years:
The Atlantic series was produced for several years, with the 125 and 200cc versions being prominent in the early 2000s. Production spanned from the early 2000s through the mid-to-late 2000s, with updates and variations released over its lifespan.
Manufacturing Location
Manufacturing Location:
Italy
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