Target Audience:
Aprilia Pegaso 650 motorcycle owners, independent repair shops, DIY enthusiasts.
Manual Value Proposition:
Provides professional-level repair and maintenance information, enabling users to perform their own services and save money.
Content Richness:
Contains numerous illustrations, diagrams, step-by-step instructions, pictures, and detailed specifications.
Market Segment:
Competed in the mid-size dual-sport/adventure motorcycle segment against models from BMW (F650 series), Kawasaki (KLR650), and Honda (Transalp/Africa Twin predecessors).
Coverage Areas:
General Information, Specifications, Maintenance, Gearbox & Clutch, Engine Removal and Installation, Engine Fuel System, Engine Lubrication and Cooling, Engine Combustion System, Lubrication System, Cylinder Head/Valves, Alternator/Starter Clutch, Crankcase/Piston/Cylinder, Crankshaft/Transmission/Balancer, Transmission System, Front Wheel and Steering System, Rear Wheel System, Fenders and Exhaust Pipe, Periodic checks & Adjustments, Chassis, Cooling system, Fuel injection system, Braking System, Suspension, Electrical System, Body & Fixtures, Frame/Body Panels/Exhaust System, Wheels & Tyres, Battery/Charging System, Ignition System, Electric Starter, Lights/Meters/Switches, Wiring Diagrams, Technical Information & Specifications, Troubleshooting
Manual Type:
Service Repair Manual
Source Authenticity:
States to be the same manual used by bike repair shops, implying official or dealership-level technical information.
User Friendliness:
Designed for easy following with step-by-step instructions for all skill levels.
Compatible Os:
All Versions of Windows & Mac
Software Requirements:
Adobe PDF Reader
Engine Systems:
Fuel System (Injection), Lubrication, Cooling, Combustion, Cylinder Head/Valves, Crankcase, Piston, Cylinder, Crankshaft, Balancer, Alternator/Starter Clutch, Ignition System, Electric Starter
Drivetrain Systems:
Gearbox, Clutch, Transmission System
Fuel Injection System Details:
Covers components like injectors, throttle body, sensors, ECU, and fuel pump operation. ('Fuel injection system')
Body And Fixtures:
Includes information on fairings, seats, luggage systems, and other body components. ('Body & Fixtures')
Wheels And Tires Maintenance:
Covers wheel bearing inspection, tire changes, and wheel balancing. ('Wheels & Tyres')
Chassis Components:
Front Wheel, Steering System, Rear Wheel System, Suspension, Frame, Body Panels, Chassis
Electrical Components:
Electrical System, Battery/Charging System, Lights/Meters/Switches, Wiring Diagrams
Braking Components:
Braking System
Bodywork Components:
Fenders, Exhaust Pipe, Body & Fixtures
Repair Procedures:
Engine Removal and Installation, Component Rebuilds, System Diagnosis and Repair
Maintenance Procedures:
Periodic Checks & Adjustments, Routine Maintenance, Fluid Changes
Diagnostic Procedures:
Troubleshooting, System Diagnostics
Electrical Diagnostics:
Detailed wiring diagrams and troubleshooting for the entire electrical system.
Engine Reassembly:
Detailed procedures for reassembling engine components with correct torques and clearances.
Suspension Adjustment:
Includes procedures for adjusting suspension settings if applicable, and fork maintenance. ('Suspension')
Electrical Component Replacement:
Step-by-step guides for replacing components like the starter motor, alternator, regulators, and switches. ('Alternator/Starter Clutch', 'Electrical System')
Exhaust System Maintenance:
Covers inspection, maintenance, and replacement of the exhaust system. ('Fenders and Exhaust Pipe')
Steering System Maintenance:
Procedures for headstock bearing maintenance and steering adjustment. ('Front Wheel and Steering System')
Depth Of Coverage:
Complete repair, maintenance, rebuild, refurbish, and restoration procedures for professional technicians and mechanics.
Diagnostic Capabilities:
Includes troubleshooting sections to diagnose and resolve common and uncommon issues.
Diagnostic Charts:
Likely includes diagnostic flowcharts for troubleshooting electrical and mechanical issues.
Wiring Diagram Detail:
Comprehensive and color-coded wiring diagrams for accurate electrical troubleshooting and repair. ('Wiring Diagrams')
Engine Type:
Single-cylinder, 4-stroke (Likely Rotax 654cc, common for Pegaso 650 models)
Estimated Horsepower:
Typically around 48-50 HP, depending on specific model year and tuning.
Estimated Torque:
Around 55-60 Nm, depending on specific model year and tuning.
Fuel Delivery:
Fuel Injection (EFI), as indicated by 'Fuel injection system' coverage.
Cooling Method:
Liquid-cooled, indicated by 'Engine Lubrication and Cooling' and 'Cooling system' coverage.
Bore X Stroke:
Specifics not provided, but typically around 100mm x 84mm for the Rotax 654cc. Manual will contain precise measurements.
Compression Ratio:
Likely around 10.0:1 to 11.5:1. Manual will specify.
Valve Train:
Likely DOHC (Double Overhead Camshaft) with 4 valves per cylinder, common for performance-oriented singles. ('Cylinder Head/Valves')
Combustion Chamber:
Details on combustion chamber design and tuning will be within 'Engine Combustion System'.
Balancer Shaft:
The manual will detail the function and maintenance of the balancer shaft if equipped to reduce vibration. ('Crankshaft/Transmission/Balancer')
Vehicle Type:
Dual-sport / Adventure Motorcycle
Dry Weight:
Typically in the range of 170-190 kg, depending on the specific Pegaso 650 variant.
Payload Capacity:
Not typically specified for motorcycles, but towing limits or luggage carrying capacity might be inferred from chassis design. Consult manual.
Wheelbase:
Varies by year, but typically around 1480-1500 mm. Manual will provide exact figures.
Frame Type:
Refer to 'Frame/Body Panels/Exhaust System' for specific frame construction details (e.g., steel, aluminum).
Front Wheel Size:
Typically 19-inch or 21-inch. ('Wheels & Tyres')
Rear Wheel Size:
Typically 17-inch. ('Wheels & Tyres')
Instrumentation:
Analog tachometer, digital speedometer, odometer, trip meters, fuel gauge, warning lights. ('Lights/Meters/Switches')
Safety Features:
ABS (Anti-lock Braking System) may be an option on some models. Detailed in 'Braking System'.
Electrical Architecture:
Standard 12V electrical system with battery, alternator, and starter motor. Detailed in 'Electrical System', 'Battery/Charging System', 'Ignition System', 'Electric Starter'.
Oil Change Interval:
Typically every 5,000-10,000 km or annually, but specific interval will be detailed in the manual. ('Maintenance', 'Periodic checks & Adjustments')
Engine Oil Type:
Likely a 10W-40 or 15W-50 synthetic or semi-synthetic motorcycle oil, with API SG or higher rating. Specifics in manual. ('Lubrication System')
Coolant Type:
Ethylene glycol-based coolant, typically a 50/50 mix with distilled water. Specifics in manual. ('Cooling system')
Brake Fluid Type:
DOT 4 synthetic brake fluid, common for most motorcycles. Specifics in manual. ('Braking System')
Fork Oil Type:
Typically a specific weight of fork oil (e.g., 5W, 10W). Manual will specify weight and capacity. ('Suspension')
Transmission Oil Type:
Likely a dedicated motorcycle transmission oil or a high-quality engine oil if the gearbox shares lubrication with the engine. Manual will specify. ('Gearbox & Clutch', 'Transmission System')
Common Wear Items:
Clutch wear, chain and sprockets, brake pads, fork seals, electrical connections (corrosion). Manual will detail inspection and replacement.
Engine Specifics:
Valve clearance adjustment, potential for head gasket leaks under high mileage or stress. Covered in 'Cylinder Head/Valves'.
Charging System Checks:
Procedures for testing the stator, rectifier, and battery health will be in the 'Battery/Charging System' section.
Oil Filter Part Number:
Specific part numbers for oil filters, spark plugs, and other consumables will be available in the manual.
Air Filter Part Number:
Specific part numbers for air filters will be available in the manual.
Recommended Tire Pressure:
Specific pressures for front and rear tires will be detailed in the manual, usually around 28-36 PSI depending on load and terrain.
Lubrication System Details
Oil Capacity:
Specific oil capacity for the engine, typically around 2-3 liters, will be provided. ('Lubrication System')
