Aprilia Pegaso 650 Service Repair Workshop Manual

Prix habituel: $16.99
Prix soldé: $16.99
Prix habituel
Prix unitaire: par

28 people are viewing this right now

Taper: Motorcycle

Distributeur:

UGS: 121136

Mots clés: Aprilia Misc Motorcycle Motorcycles Pegaso 650

Variantes de produits

Description

This manual covers the Pegaso 650, a versatile adventure touring motorcycle produced from 2005 onwards. Known for its comfortable ergonomics and reliable performance, the Pegaso 650 is powered by a robust 650cc Rotax engine and features a steel trellis frame for enhanced rigidity. Its design makes it suitable for a variety of riding conditions, from daily commuting to longer journeys. An Italian manufacturer with a heritage in performance motorcycles, engineered the Pegaso 650 to offer a balance of capability and rider comfort, making it a popular choice for those seeking an adaptable and dependable machine. This comprehensive English-language Service Repair Workshop Manual is designed to assist Pegaso 650 owners and independent mechanics. It provides detailed instructions for a wide range of maintenance and repair procedures, covering all major systems including the engine, fuel system, ignition, cooling, transmission, drivetrain, frame, suspension, brakes, and electrical components. The manual includes step-by-step guidance for routine maintenance, advanced diagnostics, and complete component rebuilds, empowering users to effectively maintain and repair their vehicle and ensure optimal performance and longevity.

🏷️ Basic Information

Identification

Make:

Aprilia

Model:

Pegaso 650

Generation

Applicable Model Years:

2005 onwards

👋 Introduction

Market Position

Target Audience:

Aprilia Pegaso 650 owners and independent motorcycle mechanics.

Competitive Analysis

Value Proposition:

Provides comprehensive, professional-grade repair and maintenance information, enabling owners to perform tasks themselves, saving time and money.

Key Features

Manual Benefit:

Empowers users to 'get the job done today' with detailed, actionable instructions.

📋 Manual Details

Coverage Areas

Manual Type:

Service Repair Workshop Manual

Language:

English

Format:

Digital Download (Implied Instant Download)

📖 Manual Coverage

Systems Covered

Engine:

Detailed engine overhaul, diagnosis, and repair for the 650cc Rotax engine.

Fuel System:

Carburetor and fuel injection system service, cleaning, adjustment, and troubleshooting.

Ignition System:

Spark plug service, coil inspection, timing adjustments, and ignition system diagnosis.

Cooling System:

Radiator, coolant, water pump, and thermostat inspection and replacement procedures.

Exhaust System:

Exhaust pipe, muffler, and catalytic converter inspection and replacement.

Transmission:

Clutch operation, gearbox disassembly and reassembly, gear ratio information, and maintenance.

Drivetrain:

Chain maintenance, sprockets, and final drive inspection and replacement.

Frame And Suspension:

Fork service, shock absorber adjustment and replacement, steering head bearing maintenance.

Brakes:

Front and rear brake caliper servicing, hydraulic system bleeding, pad and disc replacement, ABS system (if applicable).

Electrical System:

Wiring diagrams, battery maintenance, lighting system, starter motor, alternator, fuses, and relays.

Wheels And Tires:

Tire pressure recommendations, wheel bearing maintenance, spoke tensioning (if applicable).

Bodywork And Fairings:

Fairing removal and installation, seat maintenance, fuel tank procedures.

Procedures Included

Routine Maintenance:

Oil and filter changes, air filter cleaning/replacement, spark plug replacement, chain lubrication and adjustment.

Troubleshooting:

Step-by-step diagnostic procedures for common starting, running, and electrical issues.

Engine Rebuild:

Comprehensive instructions for engine disassembly, inspection, component replacement, and reassembly.

Suspension Adjustment:

Guidance on adjusting front forks and rear shock absorbers for optimal handling.

Brake System Maintenance:

Detailed steps for bleeding brake lines, replacing pads and rotors, and inspecting hydraulic components.

Electrical Diagnostics:

Using multimeter and wiring diagrams to diagnose electrical faults.

Technical Depth

Depth Of Coverage:

Professional Quality, highly detailed.

Diagnostics Level:

Advanced diagnostics and troubleshooting.

Repair Scope:

From routine maintenance to complete engine and component rebuilds.

📊 Manual Specifications

File Format

File Type:

Digital (PDF - implied by 'Instant Download')

Print Quality

Print Readability:

High quality, ensuring clarity of diagrams and text.

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Quality:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Single-cylinder, four-stroke (Typically Rotax 654cc engine variant for this era).

Engine Displacement:

Approximately 650cc.

Performance

Bore X Stroke:

Specifications would be detailed within the manual (e.g., typically around 100 mm x 83 mm for Rotax 654).

Compression Ratio:

Specifications would be detailed within the manual (e.g., typically around 10:1).

Horsepower Range:

Approximately 45-50 HP, depending on specific model variant and market restrictions.

Torque Range:

Approximately 55-60 Nm, depending on specific model variant.

Fuel System

Fuel Delivery:

Either Carburetor (e.g., Mikuni BST40) or Electronic Fuel Injection (EFI) depending on the specific 2005+ variant.

Fuel Type:

Unleaded gasoline.

Ignition System

Ignition Type:

Electronic ignition (CDI or similar).

Cooling System

Cooling Method:

Liquid-cooled.

Lubrication

Oil Type:

High-quality motorcycle specific 4-stroke engine oil, e.g., SAE 10W-40 API SG or higher, JASO MA certified.

Oil Capacity:

Approximately 2.0-2.5 liters with filter change (exact capacity to be verified in manual).

🔧 Transmission

Standard

Gearbox Type:

5-speed constant mesh sequential gearbox.

Optional

Clutch Type:

Wet multi-plate clutch, cable operated.

Features

Final Drive:

Chain drive.

Maintenance

Transmission Oil Type:

SAE 80W-90 GL-4 hypoid gear oil (or as specified by Aprilia).

📐 Dimensions

Exterior

Length:

Approx. 2170 mm (Varies by specific model variant).

Width:

Approx. 840 mm (Varies by specific model variant).

Height:

Approx. 1440 mm (Varies by specific model variant, including windscreen).

Weights

Dry Weight:

Approx. 168 kg (Varies by specific model variant).

Fuel Capacity:

Approximately 14 liters (including a small reserve).

🛡️ Safety Features

Ratings

Crash Test Data:

N/A (Motorcycles generally do not undergo standardized automotive crash testing like cars).

Active Features

Braking System:

Hydraulic disc brakes front and rear. ABS may be an optional feature on certain 2005+ models.

Lighting:

Halogen headlight, LED tail light, turn signals.

Passive Features

Frame Construction:

Steel trellis frame providing rigidity and rider protection.

💡 Technology Features

Infotainment

Dashboard:

Analog speedometer and tachometer, digital display for odometer, trip meter, fuel level, and warning lights. (May vary slightly by trim).

Driver Assistance

ABS Availability:

Optional on some 2005 onwards models.

Connectivity

Diagnostic Ports:

Likely includes a diagnostic connector for electronic fault code reading on EFI models.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 5,000 - 7,500 km or 6-12 months, whichever comes first (refer to manual for precise intervals).

Air Filter Interval:

Inspection every 5,000 km, cleaning/replacement as needed.

Spark Plug Interval:

Replacement typically every 10,000 - 15,000 km.

Valve Clearance Interval:

Inspection every 10,000 - 15,000 km.

Fluid Specifications

Brake Fluid Type:

DOT 4 or DOT 5.1 (check manual for specific requirement).

Coolant Type:

Ethylene glycol-based coolant with corrosion inhibitors (typically 50/50 mix with distilled water).

Known Issues

Common Wear Items:

Chain and sprockets, brake pads, fork seals, battery, regulator/rectifier (on some models).

Engine Specific Considerations:

Rotax engines are generally robust but require diligent maintenance. Oil level checks are critical.

Electrical Common Faults:

Can include stator or rectifier failure leading to charging issues, or corroded electrical connectors.

📚 Vehicle History

Brand Heritage

Manufacturer:

Aprilia is an Italian manufacturer known for its performance-oriented motorcycles, particularly in the sport and off-road segments.

Model Evolution

Pegaso Lineage:

The Pegaso nameplate has a long history with Aprilia, evolving from earlier dual-sport models. The 650cc engine, often sourced from Rotax, became a staple for its versatility.

Production

Production Period:

The Pegaso 650 was produced for many years, with the 2005 onwards models representing a significant update and continuation of this versatile platform.

🏆 Awards & Recognition

Recognitions

Model Reputation:

The Pegaso 650 is recognized as a versatile and capable adventure touring motorcycle, often praised for its comfortable ergonomics and reliability when properly maintained.