Aprilia Pegaso 650 1992 Workshop Service Repair Manual

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Taper: Motorcycle

Distributeur:

UGS: 156880

Mots clés: 1992 Aprilia Misc Motorcycle Motorcycles Pegaso 650

Variantes de produits

Description

The 1992 Aprilia Pegaso 650 is a distinguished dual-sport motorcycle, originating from Italy and celebrated for its robust single-cylinder engine and versatile performance. This model, known for its distinctive styling and engineering, offers a blend of on-road comfort and off-road capability, making it a favored choice for adventure touring and everyday riding. Aprilia's heritage in performance-oriented motorcycles is evident in the Pegaso 650's design, emphasizing reliability and a dynamic riding experience. This comprehensive service manual provides in-depth technical information essential for the maintenance and repair of your 1992 Aprilia Pegaso 650. Covering all critical systems, including the engine, transmission, chassis, brakes, and electrical components, it offers step-by-step procedures for routine maintenance, troubleshooting, and complete overhauls. With detailed diagrams, torque specifications, and diagnostic charts, this manual empowers owners and technicians to effectively service and maintain the motorcycle, ensuring its longevity and optimal performance.

🏷️ Basic Information

Identification

Make:

Aprilia

Model:

Pegaso 650

Year:

Codes

Model Code:

AP8200302

👋 Introduction

Market Position

Target Audience:

Enthusiast owners seeking to perform their own maintenance and repairs, independent motorcycle workshops.

Competitive Analysis

Value Proposition:

Provides essential, in-depth technical information for the Aprilia Pegaso 650, enabling cost-effective maintenance and repair, extending the life of the motorcycle.

Key Features

Manual Utility:

Empowers users with the knowledge to service and repair their 1992 Aprilia Pegaso 650, covering all critical systems.

📋 Manual Details

Coverage Areas

Primary Coverage:

Workshop Service and Repair

Page Count

Estimated Pages:

Manual Type

Type:

Comprehensive Service Manual

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Engine:

Complete Engine Overhaul, Tuning, Lubrication System, Cooling System

Transmission:

Gearbox Disassembly/Reassembly, Clutch System, Final Drive

Chassis:

Frame, Suspension (Front/Rear), Steering System, Wheels and Tires

Brakes:

Hydraulic System, Brake Calipers, Discs, Master Cylinders, Fluid Bleeding

Electrical:

Wiring Diagrams, Ignition System, Lighting, Battery, Charging System, Starter Motor

Fuel System:

Carburetor (e.g., Mikuni BST40), Fuel Tank, Fuel Lines, Fuel Pump (if applicable)

Exhaust System:

Exhaust Pipe, Muffler

Procedures Included

Routine Maintenance:

Oil Changes, Filter Replacements, Chain Adjustment, Spark Plug Service

Troubleshooting:

Diagnostic Charts, Common Faults and Solutions

Repair Procedures:

Step-by-step instructions for component disassembly, repair, and reassembly

Technical Specifications:

Torque Values, Clearances, Settings, Component Dimensions

Wiring Diagrams:

Detailed electrical schematics for all systems

Carburetor Rebuild:

Detailed instructions for carburetor disassembly, cleaning, reassembly, and tuning, including jetting information.

Suspension Service:

Fork seal replacement, fork oil level and type specification, rear shock absorber adjustment and overhaul procedures.

Wheel Bearing Service:

Front and rear wheel bearing inspection, lubrication, and replacement.

Torque Specifications:

Extensive list of critical torque values for engine, chassis, and brake components.

Engine Timings:

Valve clearance adjustment procedures and specifications, ignition timing (if adjustable).

Electrical Diagnosis:

Step-by-step troubleshooting for common electrical faults, interpretation of wiring diagrams.

Technical Depth

Depth:

Comprehensive: Covers from basic rider maintenance to complete engine and transmission rebuilds, including detailed electrical diagnostics.

Engine Rebuild:

Covers piston replacement, ring installation, crankshaft and connecting rod checks, cylinder head rebuild.

Transmission Overhaul:

Detailed steps for gearbox disassembly, inspection of gears and shifting mechanisms, reassembly.

📊 Manual Specifications

File Format

File Type:

PDF (Portable Document Format)

Print Quality

Quality:

High-resolution scans ensuring clarity of text and diagrams.

Binding Type

Binding:

N/A (Digital PDF format)

Paper Type

Paper:

N/A (Digital PDF format)

Searchability

Text Search:

Searchable PDF content allows for quick access to specific information.

Completeness

Completeness Level:

Full Factory Workshop Manual Content

Usability

Diagrams Illustrations:

Includes clear diagrams and exploded views of components for easier understanding.

⚙️ Engine Specifications

Primary Engine

Engine Type:

Four-stroke, Single-cylinder, Liquid-cooled, DOHC

Displacement:

652 cc (652 cm³)

Bore X Stroke:

100 mm x 83 mm (typical for this engine family)

Compression Ratio:

Approx. 9.5:1 (subject to specific model variation)

Performance

Horsepower Approx:

45-50 HP @ 6200 RPM (typical for the era)

Torque Approx:

56-60 Nm @ 5000 RPM (typical for the era)

Fuel System

Carburetor:

Mikuni BST40 (single, constant velocity) with Accelerator Pump

Fuel Type:

Unleaded Gasoline

Lubrication System

Oil Type Recommendation:

API SG or higher, SAE 10W-40 or 20W-50 (refer to manual for exact spec)

Cooling System

Coolant Type:

Ethylene glycol-based antifreeze mixture with distilled water (50/50 ratio recommended)

🔧 Transmission

Standard

Transmission Type:

5-speed Sequential Manual

Clutch Type:

Wet, Multi-plate

Features

Final Drive:

O-ring sealed chain drive

Fluid Specification

Gearbox Oil Type:

Specific motorcycle gear oil or API GL-4 SAE 80W-90 (verify in manual)

📐 Dimensions

Exterior

Length Approx:

2170 mm

Width Approx:

830 mm

Height Approx:

1300 mm

Weights

Dry Weight Approx:

175 kg

Wet Weight Approx:

195 kg

Fuel Tank Capacity:

22 Liters (including reserve)

🛡️ Safety Features

Ratings

Safety Features Notes:

As a 1992 motorcycle, advanced electronic safety systems like ABS or traction control were generally not standard. Focus on mechanical safety features.

Active Features

Braking System:

Hydraulic Disc Brakes (Front and Rear)

Passive Features

Lighting System:

Full Lighting System (Headlight, Taillight, Indicators) as per regulations

💡 Technology Features

Infotainment

Infotainment Features:

N/A - This model predates integrated infotainment systems. Focus is on mechanical and basic electrical systems.

Driver Assistance

Assistance Systems:

N/A - No electronic rider aids like ABS or traction control were standard.

Connectivity

Connectivity Features:

N/A - Basic motorcycle design of the era.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 3,000-5,000 km or annually (refer to manual for precise interval)

Air Filter Cleaning:

Inspect every 3,000 km, clean or replace as needed

Spark Plug Replacement:

Typically every 6,000-10,000 km

Chain Lubrication Adjustment:

Check and lubricate every 500-1000 km, adjust tension as needed

Fluid Specifications

Engine Oil Capacity:

Approx. 2.5 - 3.0 Liters (with filter change, verify in manual)

Coolant Capacity:

Approx. 1.5 - 2.0 Liters (verify in manual)

Known Issues

Common Wear Items:

Clutch plates, fork seals, carburetor components (e.g., diaphragm), drive chain and sprockets.

Electrical Gremlins:

Older bikes can develop intermittent electrical issues; thorough inspection of wiring and connections is key, covered by the manual.

Filter Part Numbers

Oil Filter Part Number:

Typically equivalent to KN-153 or HF153 (verify with Aprilia part number or cross-reference)

📚 Vehicle History

Brand Heritage

Manufacturer:

Aprilia is an Italian manufacturer renowned for its performance-oriented motorcycles, particularly in off-road and sport segments.

Model Evolution

Pegaso Lineage:

The Pegaso line was Aprilia's entry into the dual-sport/adventure touring segment, known for its distinctive styling and capable single-cylinder engine.

Production

Manufacturing Origin:

Italy