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Aprilia Pegaso 650 Strada Service Repair Manual Book 2005

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The Aprilia Pegaso 650 Strada, produced in 2005, is an adventure sport motorcycle designed for riders seeking versatility in both urban environments and light off-road excursions. This model features a...
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Aprilia Pegaso 650 Strada Service Repair Manual Book 2005
The Aprilia Pegaso 650 Strada, produced in 2005, is an adventure sport motorcycle designed for riders seeking versatility in both urban environments and light off-road excursions. This model features a distinctive styling with a higher front fender, setting it apart from traditional dual-sport motorcycles. It is powered by a liquid-cooled, single-cylinder engine known for its accessible torque, and equipped with a 5-speed manual transmission and a wet multi-plate clutch. The chassis is built for a balance of on-road comfort and off-road capability, incorporating robust suspension and braking systems, including dual front discs and a rear disc, with optional ABS available. This comprehensive service repair manual provides in-depth guidance for maintaining and repairing the Aprilia Pegaso 650 Strada. It covers a wide range of topics, including general information, safety precautions, engine disassembly and reassembly, fuel supply systems, cooling systems, and the electrical system. Detailed procedures for routine maintenance, such as oil changes and chain adjustments, are included, alongside troubleshooting guides for common issues and component overhaul instructions. The manual also details chassis parts, electrical diagnostics, and torque specifications, making it an essential resource for owners and technicians to ensure the optimal performance and longevity of the motorcycle.
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Pegaso 650 Strada
Model Variant:
Trail
Year:
2005
Codes
Chassis Code:
AP8114405
Engine Code Prefix:
RL
👋 Introduction
Market Position
Segment:
Adventure Sport / Dual-Sport Motorcycle
Target Audience:
Riders seeking versatility for urban commuting and light off-road touring.
Competitive Analysis
Competitors 2005:
BMW F650GS, Kawasaki KLR650, Suzuki DR650SE, Yamaha XT660R/X.
Key Features Of Vehicle
Versatility:
Designed for both on-road and moderate off-road use.
Engine Type:
Single-cylinder, liquid-cooled engine providing accessible torque.
Styling:
Distinctive 'Strada' styling with higher front fender and more street-oriented components compared to traditional dual-sports.
Key Features Of Manual
Value Proposition:
Enables DIY maintenance and repair, saving on professional labor costs and empowering owners.
Content Focus:
Practical guidance for maintaining and restoring the motorcycle's performance and reliability.
📋 Manual Details
Coverage Areas
Manual Type:
Service Repair Manual
Language:
English
Format:
PDF
Compatible Operating Systems:
Windows, macOS
Delivery Method:
Instant Download
Page Count
Total Pages:
144
📖 Manual Coverage
Systems Covered
General Information:
Includes general motorcycle overview, safety precautions, and identification.
Service And Setting Up:
Covers pre-ride checks, basic adjustments, suspension setup, and general maintenance procedures.
Engine:
Detailed coverage of engine disassembly, reassembly, component inspection, and diagnostics.
Fuel Supply System:
Information on fuel pump, injectors, fuel filter, fuel tank, and carburetor/throttle body system (depending on exact variant). Troubleshooting for fuel delivery issues.
Cooling System:
Detailed procedures for radiator, coolant hoses, water pump, thermostat, and fan operation. Maintenance and troubleshooting.
Electrical System:
Comprehensive coverage of ignition system, charging system (stator, regulator/rectifier), battery, lighting, starter motor, and wiring diagrams.
Chassis Parts:
Includes front fork, rear shock absorber, swingarm, steering system, wheels, and braking system components.
Repair Information:
Provides specific repair procedures for various components, torque specifications, and assembly guidelines.
Updates:
Potentially includes manufacturer updates or service bulletins relevant to the 2005 model year.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, chain adjustment, brake pad inspection, fluid checks.
Troubleshooting:
Diagnostic steps for common performance issues, starting problems, electrical faults, and system malfunctions.
Component Overhaul:
Detailed instructions for engine rebuilds, transmission service, and suspension component refurbishment.
Electrical Diagnostics:
Testing of ignition coils, sensors, battery charging system, and electrical connectors using multimeters and diagnostic tools.
Chassis Inspections:
Inspection and servicing of bearings (steering head, wheel, swingarm), brake system bleeding, and suspension adjustments.
Technical Depth
Depth Level:
Comprehensive
Diagnostic Focus:
Includes troubleshooting flowcharts and diagnostic procedures for common issues.
Repair Scope:
Covers both minor adjustments and major component rebuilds.
Diagrams And Illustrations:
Likely includes exploded views, wiring diagrams, and step-by-step repair illustrations.
📊 Manual Specifications
File Format
File Type:
PDF
Searchable:
Typically PDF files are searchable, allowing for quick information retrieval.
Print Quality
Print Readability:
Designed for clear printing of text and diagrams.
Binding Type
Binding Method:
N/A (Digital PDF)
Paper Type
Paper Quality:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Single-cylinder, 4-stroke, 4-valve, SOHC, liquid-cooled
Displacement:
652 cc
Bore X Stroke:
100 mm x 83 mm
Compression Ratio:
10.0:1
Performance
Horsepower Approx:
48 HP @ 7000 rpm
Torque Approx:
57 Nm (42 lb-ft) @ 5500 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) (Likely Mikuni or similar OEM system)
Fuel Type:
Unleaded gasoline, minimum 95 RON
Fuel Tank Capacity:
14 Liters (approx. 3.7 US gallons)
🔧 Transmission
Standard
Transmission Type:
5-speed manual
Optional
Optional Transmission:
N/A
Features
Clutch Type:
Wet multi-plate clutch
Final Drive:
O-ring sealed chain drive
📐 Dimensions
Exterior
Length:
Approx. 2180 mm (85.8 in)
Width:
Approx. 880 mm (34.6 in) (at handlebars)
Height:
Approx. 1350 mm (53.1 in) (at windscreen)
Seat Height:
Approx. 870 mm (34.3 in)
Weights
Dry Weight:
Approx. 170 kg (375 lbs)
Wet Weight Approx:
Approx. 190 kg (419 lbs)
🛡️ Safety Features
Ratings
Safety Standards:
Meets relevant European CE standards for motorcycles.
Active Features
Brakes Front:
Dual 300mm discs with 2-piston calipers
Brakes Rear:
240mm disc with 1-piston caliper
ABS Availability:
Optional (check specific model VIN)
Passive Features
Lighting:
Halogen headlight, LED taillight, standard turn signals.
💡 Technology Features
Infotainment
Dashboard:
Analog tachometer, digital speedometer, odometer, trip meter, fuel gauge, indicator lights.
Driver Assistance
ABS:
Optional Anti-lock Braking System available on some models.
Connectivity
Diagnostic Ports:
Likely equipped with basic diagnostic connectors for electronic fuel injection and ignition systems.
Engine Management
ECU:
Engine Control Unit managing fuel injection and ignition timing.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-7,500 km (3,000-4,500 miles) or annually.
Spark Plug Replacement:
Every 10,000-15,000 km (6,000-9,000 miles).
Air Filter Cleaning:
Every 5,000-10,000 km (3,000-6,000 miles), depending on riding conditions.
Chain Lubrication Adjustment:
Every 500-1,000 km (300-600 miles) and before long trips.
Fluid Specifications
Engine Oil Type:
API SG/SH/SJ or higher, JASO MA certified, SAE 10W-40 or 15W-50 (check manual for specific viscosity based on ambient temperature).
Engine Oil Capacity:
Approx. 2.6 - 2.8 Liters (with filter change).
Coolant Type:
Ethylene glycol-based coolant with corrosion inhibitors (e.g., Motorex, Castrol).
Brake Fluid Type:
DOT 4.
Known Issues
Common Wear Items:
Clutch wear, regulator/rectifier failure, exhaust valve issues (if applicable to this specific variant), chain and sprockets.
Electrical Reliability:
Some owners report occasional electrical gremlins; a good service manual helps diagnose these.
Fuel Injection Tuning:
EFI systems may require periodic checks and potential adjustments for optimal performance.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia is an Italian manufacturer renowned for its performance motorcycles and racing pedigree.
Model Evolution
Pegaso Lineage:
The Pegaso line has been in production since the early 1990s, evolving from a more dirt-oriented dual-sport to the road-biased Strada and Art editions.
Production
Manufacturing Location:
Typically Italy.
Production Years Pegaso 650:
1992-2014 (across various iterations)
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