Aprilia Pegaso 650 Strada Trail 1997-2005 Factory Service Repair Manual Pdf

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Taper: Motorcycle

Distributeur:

UGS: 144480

Mots clés: 1997 1998 1999 2000 2001 2002 2003 2004 2005 Aprilia Misc Motorcycle Motorcycles Pegaso 650 Strada Pegaso 650 Trail

Variantes de produits

Description

The Aprilia Pegaso 650 Strada and Trail, produced from 1997 to 2005, represent a versatile dual-sport motorcycle. Powered by a robust 652 cc Rotax single-cylinder engine, this first-generation model is renowned for its torquey performance and adaptability, bridging the gap between urban commuting and light off-road adventures. Key features include an upside-down front fork, adjustable rear suspension, and a reliable chain drive system. The Pegaso 650 was engineered to offer a comfortable riding experience suitable for diverse road conditions, distinguishing itself with European styling and a practical design for touring and everyday use. This comprehensive Factory Service Repair Manual, presented in English and totaling over 500 pages, serves as an essential guide for the maintenance and repair of the Aprilia Pegaso 650 Strada and Trail models. It covers all critical systems, including detailed procedures for engine overhaul, transmission, chassis, suspension, brakes, and the electrical system. The manual provides step-by-step instructions for routine maintenance, troubleshooting common issues, and complete repair processes, along with specifications for specialized tools. Its detailed information is invaluable for owners, mechanics, and technicians seeking to ensure the optimal performance and longevity of their vehicle.

🏷️ Basic Information

Identification

Make:

Aprilia

Model:

Pegaso 650 Strada / Trail

Generation

Generation Designation:

First Generation

Codes

Engine Code Primary:

M502N (Rotax 654)

👋 Introduction

Market Position

Market Segment:

Dual-sport motorcycle, bridging the gap between street and light off-road capability.

Competitive Analysis

Competitors:

BMW F650GS, Yamaha XT660R, Suzuki DR650SE, Kawasaki KLR650.

Key Features

Versatility:

Designed for both comfortable commuting and adventurous touring, handling various road surfaces.

Engine Design:

Single-cylinder, liquid-cooled Rotax engine known for its torquey character and reliability.

Suspension Setup:

Upside-down front forks and adjustable rear monoshock offer capable and compliant ride quality.

📋 Manual Details

Coverage Areas

Covered Model Years:

1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005

Page Count

Estimated Page Count:

Manual Type

Type:

Factory Service Repair Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine:

Complete engine overhaul, including cylinder head, pistons, crankshaft, valves, camshafts, lubrication system, cooling system, fuel injection system (electronic), ignition system.

Transmission:

Clutch system, gearbox assembly, gear shifting mechanism, lubrication.

Chassis And Suspension:

Front forks (upside-down), rear shock absorber, swingarm, steering system, wheel bearings, spokes.

Brakes:

Front and rear hydraulic disc brakes, brake caliper maintenance, master cylinders, brake lines, ABS system (if equipped).

Electrical System:

Battery, charging system (alternator, regulator), starter motor, lighting system (headlight, taillight, indicators), instrumentation, wiring diagrams, fuses, relays, ECU, sensors.

Fuel System:

Fuel tank, fuel pump, fuel filter, fuel injection system components, throttle body, injectors.

Exhaust System

Exhaust:

Exhaust pipes, muffler, catalytic converter (if fitted).

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, chain adjustment, spark plug replacement, air filter cleaning/replacement, brake fluid flush, coolant replacement.

Troubleshooting:

Diagnostic charts for common problems, fault code interpretation (if applicable), step-by-step diagnosis for various systems.

Repair And Rebuild:

Detailed instructions for engine disassembly and reassembly, transmission overhaul, suspension component replacement, electrical component repair.

Special Tools:

Identification and usage of specialized tools required for specific procedures.

Technical Depth

Depth:

Comprehensive, covering everything from basic checks to full engine and chassis rebuilds. Includes detailed torque specifications, clearances, and diagnostic procedures.

📊 Manual Specifications

File Format

File Quality:

High-resolution, searchable PDF

Printability:

Printable pages

Binding Type

Binding:

N/A (Digital PDF)

Paper Type

Paper Quality:

N/A (Digital PDF)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Four-stroke, single-cylinder, liquid-cooled, DOHC

Displacement:

652 cc

Bore X Stroke:

100 mm x 83 mm

Compression Ratio:

10.0:1

Performance

Horsepower Approximate:

48 hp @ 6500 rpm

Torque Approximate:

60 Nm @ 5000 rpm

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI) - Mikuni or Dell'Orto variants depending on year/market

Fuel Type:

Unleaded gasoline (95 RON recommended)

Ignition

Ignition System:

Digital electronic ignition with variable ignition timing

Lubrication

Oil Type Recommendation:

Semi-synthetic or fully synthetic 10W-40 motorcycle oil (e.g., API SG, JASO MA)

Cooling System

Coolant Type:

Ethylene glycol-based coolant with corrosion inhibitors (50% mix with distilled water)

🔧 Transmission

Standard

Transmission Type:

Constant mesh, 5-speed sequential manual gearbox

Optional

Optional Transmission:

Features

Clutch Type:

Wet multi-plate clutch, hydraulically operated

Final Drive:

O-ring sealed chain

Transmission Oil Type:

API GL-4 or GL-5, SAE 80W-90 gear oil

📐 Dimensions

Exterior

Length Approximate:

2150 mm

Width Approximate:

850 mm

Height Approximate:

1250 mm

Wheelbase Approximate:

1450 mm

Ground Clearance Approximate:

200 mm

Seat Height Approximate:

870 mm

Cargo

Fuel Tank Capacity:

14 liters (including 3-liter reserve)

Weights

Dry Weight Approximate:

180 kg

Wet Weight Approximate:

195 kg

🛡️ Safety Features

Ratings

Crash Safety Rating:

N/A (Motorcycle classification not typically rated by automotive bodies)

Active Features

Braking System:

Dual hydraulic disc brakes front, single hydraulic disc brake rear. ABS was an optional feature on some models.

Lighting:

Halogen headlight, LED taillight and indicators (depending on specific year/market).

Passive Features

Frame Construction:

Steel trellis frame for rigidity and safety.

Handguards:

Standard on many models to protect hands from elements and impacts.

💡 Technology Features

Infotainment

Infotainment System:

Basic analog instrumentation: speedometer, tachometer, odometer, trip meter, coolant temperature gauge, and warning lights.

Driver Assistance

ABS Availability:

Optional ABS system on select models and markets.

Connectivity

Connectivity Features:

None (This era of motorcycle predates widespread digital connectivity).

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 5,000 km or annually, whichever comes first.

Oil Filter Replacement Interval:

With every oil change.

Air Filter Cleaning Interval:

Every 5,000 km; replacement as needed.

Spark Plug Replacement Interval:

Every 10,000 km (refer to manual for exact type and gap).

Chain Lubrication And Adjustment:

Lubricate every 1,000 km or after riding in wet conditions; adjust chain slack every 5,000 km or as needed.

Brake Fluid Flush Interval:

Every 2 years or as recommended by fluid manufacturer.

Coolant Replacement Interval:

Every 2-3 years or as per manual recommendation.

Fluid Specifications

Engine Oil Capacity:

2.2 liters (with filter change)

Transmission Oil Capacity:

0.75 liters

Coolant Capacity:

1.8 liters

Known Issues

Common Wear Items:

Clutch wear, rear shock absorber damping, wheel bearings, voltage regulator failure.

Fuel System Issues:

Potential for fuel pump or injector issues, often related to fuel quality or age.

Electrical System Quirks:

Occasional issues with the charging system (stator/regulator) and corrosion on electrical connectors.

📚 Vehicle History

Brand Heritage

Manufacturer:

Aprilia is an Italian motorcycle manufacturer with a strong racing heritage, founded in 1945.

Model Evolution

Model Introduction:

The Pegaso 650 line was introduced in the early 1990s, with the Strada and Trail variants becoming prominent in the late 1990s and early 2000s.

Strada Vs Trail:

The Strada featured lighter alloy wheels and street-biased tires, while the Trail typically came with spoked wheels and dual-purpose tires, offering slightly more off-road capability.

Production

Manufacturing Location:

Primarily Italy.

Engine Supplier:

Rotax (Bombardier Recreational Products)

🏆 Awards & Recognition

Recognitions

Motorcycle Awards:

While not a recipient of specific major awards, the Pegaso 650 was generally well-regarded for its versatility and European styling.

Ratings

User Reviews General Sentiment:

Praised for its comfortable riding position, strong mid-range torque, and ability to handle various conditions. Criticisms often related to maintenance costs compared to some Japanese competitors and occasional electrical gremlins.