Aprilia Pegaso 650 Strada Trail 1997-2005 Service Repair Manual

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Taper: Motorcycle

Distributeur:

UGS: 145358

Mots clés: 1997 1998 1999 2000 2001 2002 2003 2004 2005 Aprilia Misc Motorcycle Motorcycles Pegaso 650 Strada Pegaso 650 Trail

Variantes de produits

Description

This manual covers the Pegaso 650 Strada and Trail models produced between 1997 and 2005. These versatile dual-purpose motorcycles are powered by a robust 652cc single-cylinder engine, offering a balance of performance suitable for both on-road commuting and light off-road exploration. The Strada variant is tailored for enhanced street handling with a 17-inch front wheel, while the Trail model features a 19-inch front wheel and longer-travel suspension for increased off-road capability. Known for their reliability and durability, these Italian-designed machines provide riders with a capable and engaging riding experience. This comprehensive Service Repair Manual (SRM) provides detailed guidance for the complete maintenance, troubleshooting, and repair of your Pegaso 650. It includes step-by-step instructions for engine overhauls, fuel and ignition system servicing, cooling and exhaust system maintenance, transmission and drivetrain care, suspension and brake system repairs, wheel and tire service, and electrical system diagnostics. With detailed torque specifications, clear wiring diagrams, and diagnostic flowcharts for common issues, this manual is an essential resource for owners and technicians aiming to keep these motorcycles in optimal condition.

🏷️ Basic Information

Identification

Make:

Aprilia

Model:

Pegaso 650 Strada / Trail

Model Variant:

Strada & Trail

Model Years Covered:

1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005

Codes

Vin Code Prefix:

ZC01 (Example for Strada)

👋 Introduction

Market Position

Category:

Dual-purpose motorcycle, adventure touring segment

Target Audience:

Riders seeking versatility for commuting, light off-roading, and touring.

Competitive Analysis

Key Competitors:

BMW F650GS, Kawasaki KLR650, Suzuki DR650SE

Key Features

Strada Variant Focus:

Road-biased, lighter weight, 17-inch front wheel for better street handling.

Trail Variant Focus:

Off-road capable, higher ground clearance, 19-inch front wheel, longer travel suspension.

Engine Type:

Robust and reliable single-cylinder engine, known for durability.

📋 Manual Details

Coverage Areas

Manual Scope:

Comprehensive Service and Repair

Page Count

Estimated Page Count:

Manual Type

Type:

Service Repair Manual (SRM)

Language

Language:

English

Format

Format:

Digital (likely PDF)

📖 Manual Coverage

Systems Covered

Engine Service:

Complete engine overhaul, tuning, diagnostics, component replacement (e.g., pistons, rings, valves, crankshaft, camshaft, timing components)

Fuel System:

Carburetor (Dell'Orto PHM40), fuel pump, fuel lines, fuel filter replacement, troubleshooting

Ignition System:

Spark plugs, ignition coils, CDI unit, wiring diagrams, timing adjustment

Cooling System:

Radiator, coolant hoses, water pump, thermostat, fan operation, coolant flush and replacement

Exhaust System:

Exhaust headers, muffler, catalytic converter (if applicable), gasket replacement

Transmission Service:

Gearbox inspection, clutch operation, gear shift mechanism, oil change, common faults

Drivetrain:

Chain and sprockets maintenance, inspection, adjustment, replacement

Suspension:

Front fork (Marzocchi 40mm USD for Strada, Marzocchi 45mm USD for Trail), rear shock absorber (Paioli), fork oil change, seal replacement, shock absorber adjustment and replacement

Brakes:

Front brake: Brembo 300mm disc with 4-piston caliper. Rear brake: Brembo 220mm disc with 2-piston caliper. Brake fluid replacement, pad replacement, caliper overhaul, bleeding procedures

Wheels And Tires:

Wheel bearing maintenance, spoke tension adjustment (Trail), tire pressure, tire replacement, wheel balancing

Electrical System:

Battery, starter motor, alternator, lighting, instrumentation, wiring diagrams, fuses, relays, troubleshooting electrical faults

Frame And Bodywork:

Frame inspection, fairing removal and installation, seat, fuel tank, fenders, general disassembly/assembly

Procedures Included

Routine Maintenance:

Oil and filter changes, air filter cleaning/replacement, chain adjustment, spark plug inspection, brake pad checks, tire pressure checks, coolant level checks

Troubleshooting:

Diagnostic flowcharts for common problems, electrical fault finding, engine performance issues

Repair Procedures:

Step-by-step instructions for component replacement and repair of all major systems

Overhaul Procedures:

Detailed guidance for complete engine, gearbox, and suspension overhauls

Assembly Disassembly:

Comprehensive guides for dismantling and reassembling the motorcycle

Torque Specifications:

Specific torque values for critical fasteners across all systems

Wiring Diagrams:

Detailed electrical schematics for all model variations

Technical Depth

Depth:

Full service and repair, including engine rebuilds and advanced diagnostics.

📊 Manual Specifications

File Format

Digital Format:

Print Quality

Image Resolution:

High resolution for clarity of diagrams and text

Binding Type

Binding:

N/A (Digital)

Paper Type

Paper Type:

N/A (Digital)

Searchability

Text Search:

Fully searchable text for quick information retrieval

Navigation

Bookmark Support:

Likely includes bookmarks for easy chapter navigation

Completeness

Content Coverage:

Covers all aspects of maintenance, troubleshooting, and repair for the specified models and years.

⚙️ Engine Specifications

Primary Engine

Engine Type:

Four-stroke, single-cylinder, DOHC, 4 valves

Displacement:

652 cc

Bore X Stroke:

100 mm x 83 mm

Compression Ratio:

10.0:1

Performance

Horsepower:

Approx. 48 hp @ 6500 rpm (varies slightly by year/market)

Torque:

Approx. 57 Nm (42 lb-ft) @ 5200 rpm

Fuel System

Carburetor:

Dell'Orto PHM40 with automatic altitude compensation

Fuel Type:

Unleaded gasoline, 95 RON

Cooling System

Cooling Method:

Liquid-cooled

Lubrication System

Oil Type:

SAE 10W-40, API SG or higher, JASO MA

Oil Capacity:

Approx. 2.3 liters (with filter change)

🔧 Transmission

Standard

Type:

5-speed constant mesh

Features

Clutch Type:

Wet multi-plate, cable operated

Drivetrain

Final Drive:

O-ring sealed chain

Gearbox Oil

Oil Type:

SAE 75W-90, API GL-4 or GL-5

Gear Ratios

31/13 (2.38)

27/17 (1.59)

25/20 (1.25)

23/22 (1.05)

21/24 (0.88)

📐 Dimensions

Exterior

Length:

Approx. 2180 mm (Strada) / 2230 mm (Trail)

Width:

Approx. 810 mm

Height:

Approx. 1340 mm (Strada) / 1420 mm (Trail)

Wheelbase:

Approx. 1475 mm

Seat Height:

Approx. 870 mm (Strada) / 880 mm (Trail)

Weights

Dry Weight:

Approx. 170 kg (Strada) / 173 kg (Trail)

Wet Weight:

Approx. 185 kg (fully fueled, estimate)

Tires

Front Tire Strada:

110/70-17

Rear Tire Strada:

130/70-17

Front Tire Trail:

90/90-19

Rear Tire Trail:

130/80-17

Fuel Capacity

Fuel Tank Capacity:

14.5 liters (including 3.5 liter reserve)

🛡️ Safety Features

Ratings

Crash Test Ratings:

N/A (Motorcycle safety ratings not applicable in automotive standards)

Active Features

Brakes:

Disc brakes with Brembo calipers (front & rear)

Passive Features

Frame Construction:

Steel trellis frame for rigidity and rider protection.

💡 Technology Features

Infotainment

Instrumentation:

Analog tachometer, digital speedometer, odometer, trip meter, engine temperature warning light, oil pressure warning light.

Driver Assistance

Not typically equipped as standard on models within this range.

Connectivity

Charging Port:

Optional accessory charging socket might be available.

🔧 Maintenance

Service Intervals

Oil Change:

Every 6,000 km or 12 months, whichever comes first.

Air Filter Cleaning:

Every 6,000 km

Spark Plug Replacement:

Every 12,000 km

Valve Clearance Check:

Every 12,000 km

Fluid Specifications

Brake Fluid:

DOT 4

Coolant:

Ethylene glycol based coolant with anti-corrosion additives (50/50 mix with distilled water)

Known Issues

Common Wear Items:

Clutch plates, chain and sprockets, fork seals, voltage regulator.

Potential Faults:

Carburetor synchronization issues, electrical connector corrosion.

📚 Vehicle History

Brand Heritage

Manufacturer Origin:

Italy

Model Evolution

Pegaso Lineage:

The Pegaso line has a history dating back to earlier models, evolving into this dual-purpose iteration.

Production

Manufacturing Period:

This specific generation (1997-2005) represents a significant phase in the Pegaso's development.

🏆 Awards & Recognition

Recognitions

Industry Accolades:

While specific awards for this model may be scarce, it's recognized for its robust single-cylinder engine and versatility in the dual-purpose segment.