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Aprilia RS50 1999-2010 Workshop Service Manual for Repair

$17.99
$17.99
🏷️ Basic Information Identification Make: Aprilia Model: RS50 Model Code: AP06 Production Years: 1999-2010 Vehicle Type: Sport Motorcycle Segment: Lightweight Sportbike (50cc Class) 👋 Introduction Market Position Target Audience: Enthusiasts...
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Taper: Motorcycle
Distributeur:
Aprilia
UGS: 602479
Mots clés: 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 Aprilia Featured Motorcycle Motorcycles RS Models RS50
Aprilia RS50 1999-2010 Workshop Service Manual for Repair
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
RS50
Model Code:
AP06
Production Years:
1999-2010
Vehicle Type:
Sport Motorcycle
Segment:
Lightweight Sportbike (50cc Class)
👋 Introduction
Market Position
Target Audience:
Enthusiasts and owners seeking to perform their own maintenance and repairs on the Aprilia RS50.
Competitor Manuals:
Provides more specific Aprilia RS50 technical details compared to generic 50cc scooter manuals.
Key Features
Durability Focus:
Emphasizes proper maintenance to ensure the longevity and performance of the sporty 50cc engine.
Performance Tuning Insights:
May contain information relevant to maintaining optimal performance, even for modified engines (within the scope of a stock manual).
📋 Manual Details
Coverage
Manual Type:
Workshop Service Manual / Repair Manual
Language:
English
Format:
Digital (PDF)
Page Count:
300+
Coverage Scope:
Comprehensive repair and maintenance
📖 Manual Coverage
Systems
Engine System:
Complete disassembly, inspection, repair, and reassembly of the Aprilia RS50 engine.
Fuel System:
Carburetor tuning, fuel pump, fuel lines, tank maintenance.
Cooling System:
Radiator, water pump, coolant circulation, thermostat operation.
Exhaust System:
Muffler, header pipe, exhaust manifold inspection and replacement.
Transmission System:
Gearbox inspection, clutch adjustment and replacement, gear shift mechanism repair.
Chassis Frame:
Frame inspection for damage, alignment checks, subframe maintenance.
Suspension Front:
Front fork (telescopic) maintenance, oil change, seal replacement, spring inspection.
Suspension Rear:
Monoshock absorber inspection, linkage maintenance, rear swingarm service.
Braking System Front:
Brake caliper service, brake pad replacement, hydraulic system bleeding, rotor inspection.
Braking System Rear:
Rear brake caliper service, brake pad replacement, hydraulic system bleeding, rotor inspection.
Wheel Tire System:
Wheel bearing replacement, tire pressure, rim inspection.
Electrical System Ignition:
Spark plug analysis, ignition coil testing, CDI unit diagnostics.
Electrical System Lighting:
Headlight, taillight, turn signal bulb replacement and wiring checks.
Electrical System Charging:
Stator, regulator/rectifier testing and replacement.
Bodywork Fairings:
Fairing removal, installation, and minor repair procedures.
Procedures
Routine Maintenance:
Oil change intervals and specifications, chain adjustment and lubrication, air filter cleaning/replacement.
Engine Rebuild:
Detailed steps for top-end (piston, cylinder) and bottom-end (crankshaft, bearings) rebuilds.
Carburetor Overhaul:
Step-by-step instructions for cleaning, adjusting, and reassembling the carburetor.
Suspension Fork Service:
Front fork oil level and seal replacement procedures.
Clutch Adjustment:
Lever and cable free play adjustment, clutch pack replacement.
Brake Bleeding:
Proper hydraulic brake system bleeding techniques for front and rear brakes.
Troubleshooting Diagnostics:
Identification of common problems and diagnostic flowcharts for various systems.
Electrical Troubleshooting:
Wiring diagrams, component testing, and fault finding for electrical circuits.
Torque Specifications:
Detailed torque values for all critical fasteners.
Technical Depth
Level Of Detail:
In-depth, suitable for professional mechanics and experienced DIY enthusiasts.
Diagnostic Charts:
Inclusion of comprehensive diagnostic flowcharts for common issues.
Assembly Instructions:
Detailed step-by-step assembly and disassembly instructions with diagrams.
Special Tools:
Identification and usage of any specialized tools required for repairs.
📊 Manual Specifications
Digital Format
File Format:
PDF
Searchability:
Searchable text for quick information retrieval.
Print Capability:
Printable pages for physical reference.
Image Quality:
High-resolution diagrams and photographs.
Navigation:
Hyperlinked table of contents for easy navigation.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Two-stroke, single-cylinder
Displacement:
49.3 cc
Bore X Stroke:
39.5 mm x 40.0 mm
Cooling System:
Liquid-cooled
Ignition System:
Electronic ignition (CDI)
Performance
Horsepower Output:
Approx. 8.0 - 9.5 HP (depending on market restrictions and specific model year)
Torque Output:
Approx. 7.5 Nm (depending on specific model year)
Fuel System
Fuel Delivery:
Carburetor
Carburetor Model:
Dell'Orto PHVA 12/14 (common fitment, may vary)
Fuel Type:
Unleaded gasoline (RON 95 or higher recommended)
Premix Ratio:
1:50 (1 part two-stroke oil to 50 parts gasoline) for models with separate oil injection.
Fluid Specifications
Engine Oil Type:
High-quality two-stroke engine oil (API TC or JASO FD certified)
Engine Oil Capacity:
Not applicable (two-stroke premix or oil injection system)
Coolant Type:
Ethylene glycol-based coolant (50% mixture with distilled water)
Coolant Capacity:
Approx. 0.8 Liters
🔧 Transmission
Standard
Transmission Type:
6-speed manual
Clutch Type:
Wet multi-plate
Features
Gear Ratios:
Detailed gear ratios provided within the manual for each gear.
Final Drive:
Chain drive
Clutch Fluid:
Hydraulic fluid (DOT 3 or DOT 4 compatible, typically shared with brake fluid)
📐 Dimensions
Exterior
Length:
Approx. 1900-1950 mm (varies slightly by year)
Width:
Approx. 700-750 mm (varies slightly by year)
Height:
Approx. 1080-1100 mm (varies slightly by year)
Weights
Dry Weight:
Approx. 110-115 kg
Gross Vehicle Weight Rating:
Specified by manufacturer, typically around 250 kg
Fuel Tank Capacity:
Approx. 13 Liters
🛡️ Safety Features
Ratings
Classification:
Moped/Light Motorcycle (depending on local regulations)
Active Features
Braking System:
Hydraulic disc brakes front and rear
Lighting System:
Halogen headlight, LED taillight/brake light, turn signals.
Passive Features
Frame Construction:
Deltabox aluminum frame for rigidity and safety.
Seatbelt:
N/A (Motorcycle)
💡 Technology Features
Infotainment
Display Type:
Analog speedometer and tachometer, basic LCD display for odometer/trip meter.
Driver Assistance
ABS:
Not typically equipped on this model.
Connectivity
Bluetooth:
Not equipped.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 3,000 km or 1 year (for gearbox oil, if applicable, otherwise premix)
Air Filter Cleaning:
Every 1,500 km or 6 months
Spark Plug Replacement:
Every 3,000 km
Chain Lubrication Adjustment:
Every 500 km or after washing/heavy rain
Fork Oil Change:
Every 6,000 km or 2 years
Fluid Specifications
Brake Fluid Type:
DOT 3 or DOT 4
Gearbox Oil Type:
SAE 10W-40 or SAE 75W-90 API GL-4 (check specific model year for exact recommendation, manual provides this)
Gearbox Oil Capacity:
Approx. 0.7 Liters (check manual for exact capacity)
Known Issues
Carburetor Fouling:
Common in older two-strokes, requiring regular cleaning and adjustment.
Exhaust Power Valve Sticking:
Can lead to poor performance; requires periodic cleaning and maintenance as detailed in the manual.
Clutch Wear:
As with many small-displacement sportbikes, clutch plates can wear over time with spirited riding.
Electrical Connector Corrosion:
Can occur in humid environments, leading to intermittent electrical issues.
📚 Vehicle History
Brand Heritage
Aprilia Legacy:
Aprilia is an Italian motorcycle manufacturer with a strong racing heritage, known for performance-oriented sportbikes.
Model Evolution
Rs50 Development:
The RS50 was designed to offer a true sportbike experience in the accessible 50cc class, mimicking the styling and handling of its larger Aprilia siblings.
Year Changes:
Minor updates in styling, suspension components, and emissions controls occurred throughout the 1999-2010 production run.
Production
Manufacturing Location:
Italy
🏆 Awards & Recognition
Recognitions
Market Perception:
Well-regarded as a capable and stylish entry-level sportbike for younger riders or urban commuters.
Ratings
Motorcycle Reviews:
Often praised for its handling and authentic sportbike aesthetics.
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