Motorcycle Segment:
Sportbike / Superbike
Brand Heritage:
Aprilia is renowned for its racing pedigree and high-performance motorcycles.
Key Rivals:
Honda RC51, Ducati 996, Yamaha YZF-R1, Suzuki GSX-R1000, Kawasaki ZX-9R
Performance Focus:
The RSV Mille was Aprilia's flagship sportbike, designed for track performance and aggressive road riding.
Engineering Philosophy:
Italian engineering, exotic design, and potent V-twin performance.
Primary Coverage:
Service, Maintenance, Troubleshooting, Repair
Specific Systems:
Engine, Fuel System, Ignition System, Clutch, Transmission, Drivetrain, Frame, Suspension, Brakes, Electrical System, Cooling System, Exhaust System, Bodywork, Wheels, Tires
Estimated Page Count:
400+
Type:
Workshop Service Repair Manual
Engine Mechanical:
Full engine disassembly, assembly, inspection, and overhaul procedures including valve adjustment, piston ring replacement, crankshaft and connecting rod inspection, cylinder head service.
Fuel And Ignition:
Carburetor (or fuel injection for later models, though this manual specifies older carb setup) tuning and overhaul, fuel pump testing, ignition timing, spark plug specifications, coil testing.
Clutch And Transmission:
Clutch operation, adjustment, inspection, and replacement; gearbox disassembly, inspection, assembly, and troubleshooting; gear ratio details.
Frame And Suspension:
Frame inspection, front fork (telescopic) service, rear shock absorber service and adjustment, swingarm maintenance, steering head bearing service.
Brakes:
Hydraulic brake system servicing, caliper disassembly and rebuild, master cylinder service, brake fluid specifications, bleeding procedures, pad replacement, rotor inspection.
Electrical:
Wiring diagrams, battery maintenance, charging system (alternator/stator and regulator/rectifier) testing, starter motor troubleshooting, lighting system service, fuse identification and replacement, instrument cluster diagnostics.
Cooling System:
Radiator service, coolant specifications and capacity, fan operation, thermostat replacement, water pump inspection and maintenance.
Exhaust System:
Exhaust component inspection, gasket replacement, common leaks.
Bodywork And Trim:
Fairing removal and installation, seat removal, minor panel repair guidance.
Routine Maintenance:
Oil and filter changes, air filter cleaning/replacement, spark plug checks, chain adjustment and lubrication, tire pressure checks.
Troubleshooting Diagnostics:
Step-by-step diagnostic charts for common performance issues, electrical faults, and starting problems.
Component Overhaul:
Detailed instructions for the complete disassembly, inspection, cleaning, repair, and reassembly of major components.
Calibration And Adjustment:
Carburetor synchronization, idle speed adjustment, clutch lever free play, brake lever free play.
Wiring Diagrams:
Comprehensive electrical schematics for all model years covered, aiding in diagnosis and repair of electrical faults.
Depth:
Comprehensive - covers everything from basic scheduled maintenance to full engine rebuilds and advanced electrical diagnostics.
Diagnostic Capabilities:
Detailed diagnostic trees and fault code interpretation (if applicable to the era's systems).
Rebuild Procedures:
Detailed torque specifications, clearances, and assembly sequences for all major internal engine and transmission components.
Digital Format:
PDF (Portable Document Format)
Searchability:
Likely text-searchable if professionally digitized, allowing quick access to specific information.
Print Readability:
High (assuming a well-scanned original document), ensuring clarity of diagrams and text.
Original Binding:
Likely a professionally bound softcover or hardcover manual.
Digital Access:
Instant download, accessible on computers, tablets, and smartphones.
Original Paper Type:
Durable, coated paper to withstand workshop use and oil/grease.
Engine Type:
V-Twin, Four-Stroke
Bore X Stroke:
97 mm x 64.8 mm
Valvetrain:
DOHC, 4 valves per cylinder
Cooling System:
Liquid-cooled
Horsepower Approx:
120-130 hp (at crankshaft, depending on dyno and specific tuning)
Torque Approx:
70-75 lb-ft (at crankshaft)
Fuel Delivery:
Carburetor (likely 46mm Keihin or Mikuni on early models), potentially Weber or Dell'Orto
Fuel Type:
Unleaded gasoline, minimum 95 RON
Oil Filter Change:
Every 4,000-6,000 km or annually
Engine Oil Change:
Every 4,000-6,000 km or annually
Valve Clearance Check:
Every 12,000-16,000 km
Spark Plug Replacement:
Every 8,000-12,000 km
Engine Oil Type:
SAE 10W-40 or 15W-50, API SG or higher, JASO MA certified (refer to manual for exact spec)
Coolant Type:
Ethylene glycol-based coolant, 50/50 mix with distilled water
Brake Fluid Type:
DOT 4 hydraulic brake fluid
Clutch Fluid Type:
DOT 4 hydraulic clutch fluid (if hydraulic)
Common Wear Items:
Clutch wear, cam chain tensioner issues (early models), voltage regulator/rectifier failures, minor electrical gremlins.
Performance Tuning:
Carburetor tuning can be sensitive; proper synchronization is critical for smooth running.