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Aprilia RSV Mille Parts list.

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The Aprilia RSV Mille, produced from 1998 to 2003, stands as a testament to Italian engineering prowess in the high-performance sportbike segment. Renowned for its potent V-twin engine, celebrated for...
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Aprilia RSV Mille Parts list.
The Aprilia RSV Mille, produced from 1998 to 2003, stands as a testament to Italian engineering prowess in the high-performance sportbike segment. Renowned for its potent V-twin engine, celebrated for its characteristic torque and engaging character, the RSV Mille delivers exhilarating performance. Its design features an aluminum twin-spar frame, contributing to exceptional rigidity and precise handling, complemented by high-quality adjustable suspension systems and powerful radial-mount brake calipers. This motorcycle was engineered to compete directly with leading European and Japanese superbikes, earning acclaim for its performance, handling dynamics, and unique V-twin appeal. This comprehensive English-language Parts Catalog provides detailed parts identification and listing for the Aprilia RSV Mille. It covers all major systems, including engine components, fuel and transmission systems, chassis, suspension, brakes, electrical components, bodywork, exhaust, wheels, and controls. Through detailed diagrams and exploded views, this manual serves as an essential resource for identifying individual components and their corresponding part numbers, offering crucial visual references for assembly. While it focuses on parts identification rather than repair procedures, it indirectly aids troubleshooting by ensuring the correct parts are specified for replacement, making it an invaluable tool for owners and technicians alike.
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
RSV Mille
Codes
Engine Code Prefix:
RSVT1000
Chassis Code Prefix:
RP
👋 Introduction
Market Position
Motorcycle Segment:
High-performance sportbike, superbike class.
Competitive Analysis
Key Competitors:
Ducati 916/996/998, Yamaha YZF-R1, Suzuki GSX-R1000, Honda CBR900RR/929RR/954RR, Kawasaki ZX-9R.
Key Features
Engine Architecture:
V-twin engine, renowned for its torque and character.
Chassis Design:
Aluminum twin-spar frame, offering rigidity and precise handling.
Suspension System:
High-quality adjustable front forks (e.g., Showa or Ohlins depending on variant) and rear monoshock for performance-oriented damping.
Braking Performance:
Radial-mount brake calipers, providing strong and progressive stopping power.
📋 Manual Details
Coverage Areas
Technical Coverage:
Comprehensive parts identification and listing for Aprilia RSV Mille motorcycles.
Page Count
Number Of Pages:
69
Manual Type
Manual Category:
Parts Catalog
Language
Primary Language:
English
Format
Digital Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Components:
Cylinder heads, pistons, crankshaft, connecting rods, valves, camshafts, timing components, lubrication system, cooling system.
Fuel System Components:
Fuel injectors, fuel pump, fuel lines, throttle body assembly, airbox.
Transmission Components:
Gear sets, shift drum, clutch components, primary drive, final drive sprocket and chain.
Chassis Components:
Frame, subframe, swingarm, linkages, steering head components.
Suspension Components:
Front fork internals (springs, damping rods, seals), rear shock absorber and linkage components.
Braking System Components:
Brake calipers, master cylinders, brake discs, brake lines, pads.
Electrical System Components:
Wiring harness, ignition coils, spark plugs, starter motor, alternator, battery, lighting components, ECU.
Bodywork And Fairing Components:
Front fairing, side fairings, tail section, seat, fuel tank, fenders, windscreen.
Exhaust System Components:
Exhaust headers, catalytic converter (if applicable), mufflers, mounting hardware.
Wheels And Tires:
Front and rear wheels, spokes, wheel bearings, tire specifications, valve stems.
Controls And Accessories:
Handlebars, grips, levers, footpegs, mirrors, instrumentation, seats.
Procedures Included
Parts Identification:
Detailed diagrams and exploded views for identifying individual motorcycle components and their corresponding part numbers.
Assembly Reference:
Illustrations provide visual reference for the correct assembly of various component groups.
Troubleshooting Aid:
Indirectly aids troubleshooting by providing correct part numbers for replacement, ensuring compatibility.
Technical Depth
Depth Of Information:
Highly detailed, focusing on component identification, part numbers, and assembly context. Does not contain repair procedures or diagnostic steps.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely searchable text within the PDF, enabling efficient part number lookups.
Print Quality
Output Quality:
Factory quality, implying clear diagrams and legible text.
Zoom Capability:
Yes, allowing for close examination of diagrams.
Printability:
Yes, printable pages for workshop use.
Binding Type
Delivery Format:
Instant Download
Physical Format Equivalent:
Digital PDF, equivalent to a factory-issued parts catalog.
⚙️ Engine Specifications
Primary Engine
Engine Type:
V-twin, four-stroke, liquid-cooled.
Displacement:
998 cc (often referred to as 1000cc).
Bore X Stroke:
97 mm x 67.5 mm (typical for early models).
Valvetrain:
DOHC, 4 valves per cylinder.
Performance
Horsepower Output:
Approx. 125-130 hp at the crank (model dependent).
Torque Output:
Approx. 95-100 Nm at the crank (model dependent).
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) - often with dual injectors per cylinder for later models.
Ignition System:
Digital electronic ignition.
🔧 Transmission
Standard
Transmission Type:
6-speed manual.
Features
Clutch Type:
Hydraulically actuated wet multi-plate clutch.
Final Drive:
Chain drive.
📐 Dimensions
Exterior
Wheelbase:
Approx. 1415 mm (55.7 in).
Seat Height:
Approx. 810 mm (31.9 in).
Weights
Dry Weight:
Approx. 178 kg (392 lbs) (model dependent).
Fuel Capacity:
Approx. 21 liters (5.5 US gal).
🛡️ Safety Features
Ratings
Safety Certification:
N/A (Motorcycle safety standards vary by region and are not typically rated like automobiles).
Active Features
Braking System:
Dual 320mm front discs with radial-mount 4-piston calipers, 220mm rear disc with 2-piston caliper.
Suspension Adjustability:
Adjustable preload, compression, and rebound damping on front forks and rear shock.
Passive Features
Chassis Rigidity:
Designed for high-speed stability and precise rider input feedback.
💡 Technology Features
Infotainment
Instrumentation:
Analog tachometer, digital speedometer, odometer, trip meters, temperature gauge, clock, basic warning lights. (No advanced infotainment systems like modern motorcycles).
Driver Assistance
ABS:
ABS was an optional feature on some later models.
Connectivity
Diagnostic Ports:
On-board diagnostics (OBD) capabilities, typically accessed via a diagnostic connector for reading fault codes.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-7,500 km or annually (refer to specific model year service manual for precise intervals).
Valve Clearance Check:
Often at 10,000-20,000 km intervals, due to shim-under-bucket design.
Fluid Specifications
Engine Oil Type:
Fully synthetic motorcycle-specific oil, SAE 10W-40 or 15W-50 (check manual for precise viscosity based on temperature).
Coolant Type:
Ethylene glycol-based antifreeze, typically a 50/50 mix with distilled water.
Brake Fluid Type:
DOT 4 or DOT 5.1 (refer to manual).
Clutch Fluid Type:
DOT 4 or DOT 5.1 (refer to manual), as it's typically a hydraulic clutch.
Known Issues
Regulator Rectifier:
Prone to failure, leading to charging system issues. Replacement with upgraded units is common.
Water Pump Seal:
Can develop leaks over time, requiring seal replacement.
Cam Chain Tensioners:
Early automatic tensioners can be noisy or fail; manual tensioners are often preferred for replacement.
Electrical Connections:
Corrosion or loose connections can cause intermittent electrical faults.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Aprilia is an Italian manufacturer with a strong racing heritage, particularly in smaller displacement categories before its V-twin superbike entry.
Model Evolution
Introduction Year:
1998
Major Updates:
Multiple iterations with improvements to engine management, chassis components, suspension, and styling. Notably, the Mille R model offered higher-spec components (e.g., Ohlins suspension, carbon fiber parts).
Production
Production Period:
1998-2003 (preceding the RSV1000R and Tuono).
🏆 Awards & Recognition
Recognitions
Performance Acclaim:
The RSV Mille was highly regarded for its performance, handling, and distinctive V-twin character, often reviewed favorably against its European and Japanese competitors.
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